China best China Chain Manufacturer Double Pitch Conveyor Chain

Product Description

We are Double Pitch Conveyor Chain Manufacturer and always supplying Conveyor chains with competitive price,high quality and regular basis.

These Conveyor chains are used in conveyor applications when loads are low and speeds are moderate. They are similar to the Double-Pitch Power Transmission chains, but with link plates that have an oval contour, and can be produced with either standard or over-sized rollers. They are most often found working on conveyors of all shapes and sizes and can be supplied with 1 or more of our many attachments to carry or convey products.

ISO       Chain No. ANSI         Chain No. Pitch  Roller diameter  Width between innerplates  Pin diameter  Pin length  Inner plate depth  Plate thickness Ultimate tensile strength Average tensile strength 
p d1 max b1 min d2 max L max  Lc max h2 max  T max  Q min Qo
m m m m m m m m m m m m m m m m kN/bf kN
C208A C208AL C2040 C2042 25.40 7.95 15.88 7.85 3.96 16.6 17.8 12.0 1.50 14.1/3205 16.7
C208AH C2040H 25.40 7.95 7.85 3.96 18.8 19.9 12.0 2.03 14.1/3205 17.2
C208B C208BL 25.40 8.51 15.88 7.75 4.45 16.7 18.2 11.8 1.60 18.0/4091 19.4
C210A C210AL C2050 C2052 31.75 10.16 19.05 9.40 5.08 20.7 22.2 15.0 2.03 22.2/5045 28.1
C212A C212AL C2060 C2062 38.10 11.91 22.23 12.57 5.94 25.9 27.7 18.0 2.42 31.8/7227 36.8
C212AH C212AHL C2060H C2062H 38.10 11.91 22.23 12.57 5.94 29.2 31.6 18.0 3.25 31.8/7227 41.6
C216A C216AL C2080 C2082 50.80 15.88 28.58 15.75 7.92 32.7 36.5 24.0| 3.25 56.7/12886 65.7
C216AH C216AHL C2080H C2082H 50.80 15.88 28.58 15.75 7.92 36.2 39.4 24.0 4.00 56.7/12886 70.0
C220A C220AL C2100 C2102 63.50 19.05 39.67 18.90 9.53 40.4 44.7 30.0 4.00 88.5/20114 102.6
C220AH C220AHL C2100H C2102H 63.50 19.05 39.67 18.90 9.53 43.6 46.9 30.0 4.80 88.5/20114 112.4
C224A C224AL C2120 C2122 76.20 22.23 44.45 25.22 11.10 50.3 54.3 35.7 4.80 127.0/28864 147.3
C224AH C224AHL C2120H C2122H 76.20 22.23 44.45 25.22 11.10 53.5 57.5 35.7 5.60 127.0/28864 160.9
C232A C232AL C2160 C2162 101.60 28.58 57.15 31.75 14.27 64.8 69.6 47.8 6.40 226.8/51545 278.9
C232AH C232AHL C2160H C2162H 101.60 28.58 57.15 31.75 14.27 68.2 73.0 47.8 7.20 226.8/51545 285.8

Material: Alloy Steel/Carbon Steel/ Stainless Steel
Structure: Roller Chain
Surface Treatment: Baking Paint , Oxygenation, Electroplating, Polish
Chain Size: Customized
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pitch: 25.4 – 101.6mm
Customization:
Available

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Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

What safety precautions should be followed when working with conveyor chains?

Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:

  • Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
  • Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
  • Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
  • Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
  • Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
  • Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
  • Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
  • Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
  • Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.

These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.

China best China Chain Manufacturer Double Pitch Conveyor Chain  China best China Chain Manufacturer Double Pitch Conveyor Chain
editor by CX 2023-10-31