The chain types are divided into engineering chain, conveying chain, plate chain, transmission chain, escalator chain, parking equipment chain, agricultural chain, stainless steel chain, etc. There are different types of chains with different purposes, specifications, models and styles.
Plate chain type Plate chain is usually used to lift goods. For example, forklift, lifting machinery and equipment. Plate chain has no rollers, but chain plates are connected with each other. It is a kind of chain used for loading. Different types of plate chains have different functions,
Stainless steel chain Stainless steel chain types include standard stainless steel chain, stainless steel hollow pin chain, stainless steel chain used for environmental protection equipment, etc,
Type of transmission chain Many types of transmission chains are power transmission chains, such as precision roller chains, double pitch roller chains, high-strength short pitch precision roller chains, petroleum chains, pumping unit chains, self-lubricating roller chains, side bending (turning machine) chains, corrosion resistant chains, etc
There are many types of escalator chains, including escalator step chains, heavy-duty high gradient escalator step chains, travelator chains, and escalator chains of different specifications and models,
The engineering chain includes many kinds of chains, such as cement bucket elevators, environmental protection equipment, pavers, trenchers, welding equipment, mining, power plant dust removal and other equipment.
Agricultural machinery chain Agricultural machinery chain is a chain developed and produced according to the characteristics of different crops, including rice harvester chain, GS38 combine chain, corn harvester chain, citrus straw harvester chain, soybean harvester chain, peanut harvesting chain, garlic sowing chain, and potato planter chain.
There are many types of conveying chains, such as wood conveying chain, double speed chain, RF conveying chain, sharp tooth chain, sugar chain, brown oil chain, F chain, metric conveying chain, top roller conveying chain, grain scraper, hollow pin, suspension conveying, etc. The conveying chain is a power chain for transporting goods.
Parking equipment chain This type of chain includes roller chains for parking equipment, chains for vertical circulation parking equipment, and parking equipment chains that can be developed according to demand.
Model Table of Chain
Transmission chain (Driving Chain)
Short Pitch Precision Roller Chain (A Series)(1,2,3)
The company has advanced manufacturing technology and relatively strong manufacturing force, and high-end precision testing instruments to ensure that every chain leaving the factory is qualified. The company mainly deals in: transmission chain, transmission chain, lifting chain, agricultural machinery chain, stainless steel chain, etc. Various non-standard chains are ordered separately. The company uses more than 600 kinds of non-standard molds. It can be customized according to drawings. We implement all-round management and control over product quality and service, and constantly improve customer satisfaction. The chain produced by the company enjoys a certain reputation in the world with its high quality, good reputation and high-quality service.
Related products
We not only produce chains and transmissions, including gear boxes, sprockets, gears, racks, couplings and other products, but also supply them to meet your one-stop purchase. Welcome to consult us
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage:
Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material:
Stainless steel
Surface Treatment:
Oil Blooming
Feature:
Oil Resistant
Chain Size:
1/2"*3/32"
Structure:
Roller Chain
Samples:
US$ 9999/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can a conveyor chain be used in high-speed applications?
Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:
1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.
2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.
3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.
4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.
5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.
It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.
What are the design considerations for a long-span conveyor chain conveyor?
Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:
1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.
2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.
3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.
4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.
5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.
6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.
7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.
8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.
9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.
By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.
How does a conveyor chain compare to other types of conveyor systems?
Conveyor chains are one of the common types of conveyor systems used in various industries. They offer specific advantages and characteristics that differentiate them from other types of conveyor systems.
1. Versatility: Conveyor chains are highly versatile and can be used for a wide range of applications, including horizontal, inclined, and vertical conveying. They can handle various types of materials, from bulk solids to individual items.
2. High Load Capacity: Conveyor chains are known for their high load-carrying capacity. They are designed to handle heavy loads and can be used in applications where other conveyor systems may not be suitable.
3. Durability: Conveyor chains are built to withstand harsh operating conditions and heavy-duty use. They are made from strong and durable materials, such as steel or alloy, that can withstand abrasion, impact, and wear.
4. Flexibility: Conveyor chains offer flexibility in terms of layout and design. They can be configured to accommodate complex conveyor paths, curves, and multiple discharge points, allowing for efficient material flow and system customization.
5. Cost-Effective: Conveyor chains often provide a cost-effective solution for material handling compared to other conveyor systems. They have a relatively low initial cost, require less maintenance, and have a longer service life.
However, it’s important to note that conveyor chains may not be suitable for every application. Other types of conveyor systems, such as belt conveyors, screw conveyors, or pneumatic conveyors, may offer specific advantages depending on the application requirements, material characteristics, or environmental factors.
Ultimately, the selection of the appropriate conveyor system depends on factors such as load capacity, material properties, layout constraints, cost considerations, and specific application needs.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
How does the chain tension affect the operation of a transmission chain?
Chain tension plays a crucial role in the operation of a transmission chain. Here’s a detailed explanation:
1. Proper Power Transmission: The tension in a transmission chain ensures the transfer of power from the driving sprocket to the driven sprocket. Adequate tension is necessary to prevent slippage and ensure efficient power transmission. Insufficient tension can lead to power loss, reduced efficiency, and potential chain disengagement, while excessive tension can cause excessive stress on the chain and other components.
2. Smooth Operation: Optimal chain tension promotes smooth and consistent operation of the transmission chain. It helps to maintain the engagement between the chain and the sprockets, ensuring a continuous and reliable transfer of rotational force. With proper tension, the chain runs smoothly over the sprocket teeth, minimizing vibrations, noise, and potential chain derailment.
3. Chain Wear and Fatigue: Improper chain tension can accelerate wear and fatigue of the transmission chain. Insufficient tension may cause the chain to ride on the sprocket teeth, leading to premature wear and elongation. On the other hand, excessive tension can increase stress on the chain, causing accelerated fatigue and potential failure of the chain or other components.
4. Component Life and Reliability: Maintaining the correct chain tension contributes to the longevity and reliability of the entire transmission system. Proper tension reduces the likelihood of chain elongation, excessive wear, and premature failure. By minimizing these issues, the lifespan of the transmission chain and related components, such as sprockets and bearings, is extended, leading to improved overall reliability and reduced maintenance costs.
5. Safety: Chain tension is also crucial for ensuring safe operation. An appropriately tensioned transmission chain reduces the risk of unexpected chain disengagement or derailment, which could result in accidents or equipment damage. It’s important to follow manufacturer’s guidelines or consult with experts to determine the recommended tension for specific chain types and applications.
Regular inspection and adjustment of chain tension are essential for maintaining optimal performance and safety. Monitoring the tension and making necessary adjustments can prevent premature wear, improve efficiency, and ensure the reliable operation of the transmission chain.
How does the alignment of sprockets affect the lifespan of a transmission chain?
The alignment of sprockets plays a crucial role in the lifespan and performance of a transmission chain. Here’s a detailed answer to the question:
1. Proper Load Distribution: When the sprockets are aligned correctly, the transmission chain is able to evenly distribute the load along its length. This ensures that the chain experiences uniform stress and minimizes the concentration of forces on specific chain links. Improper alignment can result in uneven load distribution, leading to accelerated wear and fatigue of the chain.
2. Reduced Friction and Wear: Proper alignment helps maintain the correct engagement between the chain and the sprockets. When the chain engages smoothly with the sprockets, friction and wear are minimized. On the other hand, misaligned sprockets can cause the chain to rub against the teeth or sides of the sprockets, leading to increased friction, wear, and potential chain failure.
3. Chain Tension: Sprocket alignment also affects the tension of the transmission chain. Proper alignment ensures that the chain remains properly tensioned throughout its operation. Excessive tension due to misalignment can lead to increased stress on the chain, resulting in accelerated wear, fatigue, and potential chain breakage. Insufficient tension can cause the chain to skip or disengage from the sprockets.
4. Smooth and Efficient Operation: When the sprockets are aligned correctly, the transmission chain experiences smooth and efficient operation. This allows for smooth power transfer, reduced vibration, and noise levels, and improved overall system performance. Misaligned sprockets can cause the chain to bind, jump, or produce excessive noise, leading to decreased efficiency and potential damage to the chain and sprockets.
5. Extended Chain Life: Proper sprocket alignment helps to extend the lifespan of the transmission chain. By ensuring that the chain operates within its design parameters and experiences minimal stress and wear, the risk of premature failure is reduced. This leads to longer chain life, reduced maintenance requirements, and lower overall operating costs.
It’s important to regularly inspect and maintain the alignment of sprockets in a transmission chain system. Proper installation, periodic alignment checks, and adjustment when necessary are essential for maximizing the lifespan and performance of the transmission chain.
What are the common industries or applications that use transmission chains?
Transmission chains are widely used in various industries and applications where the efficient transfer of power and motion is required. Here are some common industries and applications that rely on transmission chains:
Automotive: Transmission chains are used in automobile engines and drivetrains to transfer power from the engine to the wheels.
Agriculture: Transmission chains are utilized in agricultural machinery such as tractors, combines, and harvesters for power transmission in various applications like conveyor systems and agricultural equipment.
Industrial Manufacturing: Transmission chains are found in a wide range of industrial machinery, including conveyors, material handling systems, packaging equipment, printing presses, and machine tools.
Mining and Construction: Transmission chains are used in heavy machinery, such as excavators, bulldozers, and mining equipment, to transmit power for digging, lifting, and other operations.
Food and Beverage: Transmission chains are employed in food processing equipment, bottling plants, and conveyor systems to move products along production lines.
Textile: Transmission chains are utilized in textile manufacturing machinery, such as looms and spinning machines, for power transmission during the weaving and spinning processes.
Energy and Utilities: Transmission chains are used in power generation plants, wind turbines, and other renewable energy systems for transmitting power from the source to the electrical grid.
Material Handling: Transmission chains are commonly used in material handling equipment, including forklifts, palletizers, and automated storage systems, to transport and handle goods in warehouses and distribution centers.
Marine: Transmission chains find applications in marine vessels, such as ship propulsion systems, anchor handling equipment, and winches for cargo handling.
These are just a few examples, and transmission chains are also utilized in various other industries and applications where reliable power transmission is essential. The specific design and characteristics of the transmission chains may vary based on the requirements of each industry and application.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
How does the design of a transmission chain impact its efficiency?
The design of a transmission chain plays a crucial role in determining its efficiency and overall performance. Here’s a detailed explanation:
1. Link Shape and Geometry: The shape and geometry of the chain links directly affect the efficiency of power transmission. Chains with optimized link designs, such as streamlined or curved profiles, reduce friction and minimize energy losses during operation. These design features enhance the chain’s efficiency and contribute to smoother power transfer.
2. Bearing Surfaces: The design and quality of bearing surfaces in a transmission chain significantly impact its efficiency. Well-designed chains incorporate precision-machined bearing surfaces that minimize friction and wear. Smooth and accurately machined surfaces reduce energy losses caused by friction, resulting in higher efficiency and improved overall performance.
3. Roller and Bushing Design: The design of the rollers and bushings in a transmission chain can greatly influence its efficiency. Chains with properly designed rollers and bushings reduce friction and enable smooth rotation. Low-friction contact surfaces between the rollers and sprockets ensure efficient power transmission, reducing energy waste and improving the overall efficiency of the chain.
4. Lubrication System: The design of the lubrication system within the chain also affects its efficiency. Proper lubrication reduces friction and wear, allowing the chain to operate more efficiently. Some transmission chains incorporate self-lubricating features or advanced lubrication mechanisms to ensure optimal lubrication throughout the chain, further improving efficiency.
5. Material Selection: The choice of materials for the chain’s components, such as links, rollers, and bushings, impacts its efficiency. High-quality materials with excellent wear resistance and low friction coefficients contribute to higher efficiency. Additionally, lightweight materials can reduce the overall weight of the chain, resulting in lower inertia and improved efficiency.
6. Precision Manufacturing: The precision and accuracy with which a transmission chain is manufactured can directly affect its efficiency. Chains produced with tight tolerances and high-quality manufacturing processes ensure proper fit, reduced friction, and optimal power transfer, resulting in improved efficiency.
It is important to note that the design considerations and features mentioned above can vary depending on the specific type and application of the transmission chain. Consulting with experts or manufacturers can provide further insights into the design features that optimize efficiency for a particular transmission chain.
How does the choice of material impact the performance of a transmission chain?
The choice of material for a transmission chain plays a crucial role in its overall performance and durability. Here’s a detailed answer to the question:
1. Strength and Load Capacity: Different materials have varying levels of strength and load-carrying capacities. High-strength materials like alloy steel or stainless steel offer superior strength and can withstand heavy loads. The choice of a material with adequate strength ensures that the transmission chain can handle the required load without premature wear or failure.
2. Wear Resistance: The material used in the construction of a transmission chain affects its wear resistance. Some materials, such as hardened steel or certain alloys, have excellent wear resistance properties, allowing the chain to withstand abrasive conditions and prolong its lifespan. Choosing a material with good wear resistance reduces the need for frequent chain replacements and maintenance.
3. Corrosion Resistance: In environments where corrosion is a concern, such as outdoor or corrosive industrial settings, selecting a material with high corrosion resistance is essential. Stainless steel or specially coated chains offer excellent resistance to rust and corrosion, ensuring reliable performance and longevity even in harsh conditions.
4. Fatigue Strength: The material’s fatigue strength is crucial in applications where the transmission chain undergoes repeated cyclic loading. Fatigue failure can occur when a chain is subjected to continuous stress cycles, leading to cracks and eventual failure. Materials with high fatigue strength, such as specific alloys or heat-treated steels, are ideal for applications that require excellent fatigue resistance.
5. Temperature Resistance: The operating temperature of an application can impact the choice of material for a transmission chain. Some materials, such as heat-treated steels or specialized alloys, can withstand high-temperature environments without losing their mechanical properties. In contrast, certain plastics or polymers may be suitable for low-temperature applications. Choosing a material that can withstand the expected temperature range ensures optimal performance and prevents premature chain failure.
6. Cost Considerations: The choice of material also involves cost considerations. Some high-performance materials, such as stainless steel or specialized alloys, may have a higher initial cost compared to standard carbon steel chains. However, the increased performance, longevity, and reduced maintenance requirements provided by these materials may result in long-term cost savings.
It’s important to carefully assess the specific requirements of the application, including load capacity, environmental conditions, and operating parameters, when choosing the material for a transmission chain. Consulting with industry experts or manufacturers can help determine the most suitable material for optimal chain performance and longevity.
What are the maintenance requirements for transmission chains?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of transmission chains. Here’s a detailed explanation:
1. Regular Inspection: Regular visual inspections should be conducted to check for any signs of wear, damage, or misalignment. Inspect the chain for signs of elongation, corrosion, broken or damaged links, and excessive wear on the sprockets.
2. Lubrication: Proper lubrication is essential to minimize friction, reduce wear, and extend the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the entire length of the chain, ensuring that it penetrates between the components.
3. Tensioning: Maintaining the correct tension in the chain is important for smooth operation and to prevent chain slippage. Follow the manufacturer’s guidelines for the recommended tensioning method and the appropriate tension level. Check the tension regularly and adjust as necessary.
4. Cleaning: Regular cleaning helps remove dirt, debris, and contaminants that can accelerate wear and cause chain failure. Use a suitable cleaning agent or solvent to clean the chain, and ensure it is thoroughly dry before applying lubrication.
5. Alignment: Proper alignment between the chain and the sprockets is crucial for smooth operation and to prevent premature wear. Check the alignment regularly and make any necessary adjustments to ensure the chain runs straight and smoothly along the sprockets.
6. Replacement of Worn Components: Over time, transmission chains may experience wear and elongation. It is important to replace worn-out components such as links, pins, and sprockets to maintain the proper functioning of the chain.
7. Environmental Considerations: Consider the operating environment of the transmission chain and take appropriate measures to protect it from corrosive substances, extreme temperatures, or excessive humidity. Apply corrosion-resistant coatings or use stainless steel chains when necessary.
8. Record Keeping: Maintain a record of maintenance activities, including lubrication schedules, tension adjustments, inspections, and component replacements. This record will help track the maintenance history and identify any patterns or issues that may arise.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements based on the type and model of the transmission chain. Adhering to proper maintenance practices will help ensure the reliability, performance, and longevity of the transmission chain in various applications.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage:
Transmission Chain
Material:
Stainless steel
Surface Treatment:
Polishing
Feature:
Heat Resistant
Structure:
Welded Chain
Color:
Silver
Samples:
US$ 1.2/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can transmission chains be used in textile or weaving equipment?
Yes, transmission chains can be used in textile or weaving equipment. Here’s a detailed answer to the question:
Textile and weaving equipment often require reliable and efficient power transmission systems to drive various components and mechanisms. Transmission chains are well-suited for these applications due to their durability, strength, and versatility.
Transmission chains are commonly used in textile and weaving equipment for the following purposes:
1. Power Transmission: Transmission chains transfer rotational power from the motor to different components in the textile or weaving machine. They are used to drive the main shaft, loom mechanisms, take-up reels, warp beams, and other moving parts.
2. Tensioning and Positioning: In weaving machines, transmission chains are employed to maintain proper tension in the warp threads. They help in accurately positioning the warp beam and maintaining a consistent tension throughout the weaving process.
3. Shedding Mechanisms: In jacquard looms and other advanced weaving machines, transmission chains play a vital role in operating the shedding mechanisms. These mechanisms control the raising and lowering of warp threads to create patterns and designs in the fabric.
4. Yarn Feeding: Transmission chains are used to drive yarn feeding mechanisms, such as yarn carriers or yarn guides, ensuring a steady and controlled feed of yarn during the weaving process.
5. Synchronization: In complex textile machines, transmission chains are used to synchronize the movement of different machine components. This helps in achieving precise coordination between the loom mechanisms, beating-up action, weft insertion, and other critical operations.
The advantages of using transmission chains in textile or weaving equipment include:
– High durability and resistance to wear, allowing for extended service life even in demanding textile manufacturing environments.
– Ability to handle high loads and transmit power efficiently, enabling the smooth operation of various machine components.
– Versatility to accommodate different weaving techniques, loom sizes, and machine configurations.
– Availability of a wide range of chain types, sizes, and materials to suit specific application requirements.
– Easy maintenance and replacement, ensuring minimal downtime and efficient production.
Overall, transmission chains are an essential component in textile and weaving equipment, providing reliable power transmission, precise synchronization, and efficient operation. Manufacturers and designers of textile machinery often integrate transmission chains into their equipment to ensure consistent and high-quality fabric production.
Can transmission chains be used in mining or heavy-duty industrial applications?
Transmission chains are commonly used in mining and heavy-duty industrial applications due to their durability and strength. Here’s a detailed answer to the question:
1. Robust Construction: Transmission chains designed for mining and heavy-duty industrial applications are built to withstand extreme conditions and heavy loads. They are constructed using high-quality materials and undergo rigorous testing to ensure they can handle the demanding environments and intense operating conditions.
2. High Load Capacity: Mining and heavy-duty industrial applications often involve transporting heavy loads or operating equipment under significant stress. Transmission chains used in these applications are engineered to have high load capacity, allowing them to reliably transmit power and handle the substantial forces encountered in such operations.
3. Resistance to Wear and Abrasion: Mining and heavy-duty industrial environments can be abrasive and cause rapid wear on components. Transmission chains used in these applications are designed with excellent wear resistance to withstand the abrasive nature of the materials being handled. They are often treated with specialized coatings or surface treatments to enhance their resistance to wear and extend their lifespan.
4. Corrosion Resistance: Mining operations and heavy-duty industrial settings may expose transmission chains to corrosive substances or environments. To combat corrosion, transmission chains used in these applications are often made from materials such as stainless steel or treated with anti-corrosion coatings. This ensures the chains can maintain their integrity and performance over time, even in harsh conditions.
5. Reliability and Durability: Mining and heavy-duty industrial applications require reliable and durable equipment to minimize downtime and maximize productivity. Transmission chains are known for their reliability and ability to operate in challenging conditions, making them well-suited for these demanding applications. Proper maintenance and regular inspections are necessary to ensure optimal performance and maximize the lifespan of the chains.
When selecting transmission chains for mining or heavy-duty industrial applications, it’s essential to consider factors such as load capacity, speed, environmental conditions, and compatibility with other equipment. Consulting with experts or manufacturers specializing in chains for these specific applications can help ensure the best chain selection for optimal performance and longevity.
How does the choice of sprockets impact the performance of a transmission chain?
The choice of sprockets has a significant impact on the performance and longevity of a transmission chain. Here’s a detailed explanation:
1. Tooth Profile: The tooth profile of the sprockets should match the design of the transmission chain. Common tooth profiles include standard, modified, and special profiles. Proper matching ensures smooth engagement, reduced noise, and efficient power transmission.
2. Pitch Diameter: The pitch diameter of the sprockets determines the chain’s speed ratio and the rotational speed of the driven component. It should be selected based on the desired speed and torque requirements of the system.
3. Number of Teeth: The number of teeth on the sprockets affects the chain’s engagement and load distribution. Sprockets with a higher number of teeth distribute the load over more contact points, reducing wear and increasing the chain’s capacity to handle higher loads.
4. Material Selection: The material of the sprockets should be compatible with the chain and the operating environment. Common materials include steel, stainless steel, and plastics. Consider factors such as strength, wear resistance, and corrosion resistance when selecting the sprocket material.
5. Sprocket Hardness: The hardness of the sprockets is important to withstand the chain’s contact forces and resist wear. Proper hardness ensures that the sprockets maintain their tooth profile and engage with the chain effectively over an extended period.
6. Sprocket Alignment: Proper alignment of the sprockets is crucial to minimize wear, noise, and premature failure. Misalignment can lead to uneven load distribution, increased stress on the chain, and accelerated wear. Ensure that the sprockets are aligned both axially and radially to maintain optimal performance.
7. Lubrication: Sprockets should be adequately lubricated to reduce friction, wear, and heat generation. Proper lubrication ensures smooth rotation and minimizes the risk of chain failure. Consider using lubricants specifically formulated for sprocket and chain applications.
8. Maintenance: Regular inspection and maintenance of the sprockets are essential to detect any signs of wear, misalignment, or damage. Replace worn or damaged sprockets promptly to prevent chain slippage, excessive wear, and potential system failure.
Choosing the appropriate sprockets that are compatible with the transmission chain and the operating conditions is critical for achieving reliable and efficient performance. Consult the manufacturer’s guidelines and recommendations for selecting the right sprockets based on the specific application requirements.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
Can transmission chains be used in cleanroom or food processing environments?
Yes, transmission chains can be used in cleanroom or food processing environments, but certain considerations need to be taken into account to ensure compliance with hygiene and cleanliness standards. Here’s a detailed answer to the question:
In cleanroom or food processing environments, maintaining strict hygiene and preventing contamination is crucial. Transmission chains used in such environments must meet specific requirements to ensure safe and sanitary operations. Here are some key considerations:
1. Material Selection: Transmission chains used in cleanroom or food processing environments should be made from materials that are resistant to corrosion, chemicals, and food residues. Stainless steel chains are commonly preferred due to their excellent corrosion resistance and hygienic properties.
2. Design: The design of the transmission chain should minimize crevices, dead spaces, and other areas where contaminants can accumulate. Smooth surfaces and rounded edges are preferred to facilitate easy cleaning and prevent the buildup of debris.
3. Lubrication: In cleanroom or food processing environments, it is essential to use food-grade lubricants or self-lubricating chains that do not contaminate the products or the surrounding environment. These lubricants should be suitable for incidental food contact and meet relevant food safety standards.
4. Cleaning and Maintenance: Regular cleaning and maintenance procedures should be established to keep the transmission chains clean and free from contaminants. This may involve using approved cleaning agents and following proper cleaning protocols to ensure effective removal of any residues or contaminants.
5. Compliance with Regulations: Cleanroom and food processing environments are subject to specific regulations and standards, such as FDA regulations, HACCP principles, or GMP guidelines. It is essential to ensure that the transmission chains used comply with these regulations and meet the necessary certifications or approvals.
By selecting transmission chains specifically designed for cleanroom or food processing applications and following proper cleaning and maintenance procedures, it is possible to use transmission chains in these environments without compromising hygiene and safety. Working closely with suppliers or manufacturers experienced in providing solutions for cleanroom or food processing applications can help ensure the right chain selection and adherence to the required standards.
What are the advantages of using a flame-retardant transmission chain?
Flame-retardant transmission chains offer specific benefits in certain applications where fire safety is a concern. Here’s a detailed answer to the question:
1. Fire Protection: The primary advantage of using a flame-retardant transmission chain is enhanced fire protection. These chains are designed with materials and coatings that have high resistance to ignition and flame spread. In the event of a fire, they help to minimize the risk of the chain contributing to the spread of flames.
2. Safety: Flame-retardant transmission chains contribute to overall safety in environments where fire hazards are present. By reducing the flammability of the chain, they help prevent the chain from igniting or sustaining a fire, protecting personnel and property.
3. Compliance with Fire Regulations: In industries or applications where fire safety regulations are stringent, using flame-retardant transmission chains ensures compliance with these requirements. It helps to meet the necessary standards and regulations for fire prevention and protection.
4. Extended Escape Time: In situations where personnel may need to evacuate quickly during a fire, flame-retardant transmission chains can provide valuable additional time for safe evacuation. By resisting ignition and flame propagation, they help maintain structural integrity and delay the spread of fire.
5. Property Protection: Flame-retardant transmission chains help protect valuable equipment, machinery, and assets from fire damage. By reducing the risk of the chain catching fire, they minimize the potential for equipment failure and subsequent loss or damage.
It’s important to note that flame-retardant transmission chains may have specific design considerations and limitations. They are typically used in applications where fire safety is critical, such as in transportation systems, aerospace, mining, and other industries where the risk of fire is high. Selecting the appropriate flame-retardant chain requires considering the specific requirements of the application and ensuring compliance with relevant fire safety standards and regulations.
Are there any industry standards or certifications for transmission chains?
Yes, there are industry standards and certifications that govern the manufacturing, quality, and performance of transmission chains. Here’s a detailed explanation:
1. ANSI/ASME Standards: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) have developed standards for transmission chains, such as ANSI/ASME B29.1 for roller chains and ANSI/ASME B29.3 for pintle chains. These standards define the dimensions, materials, tolerances, and performance requirements for various types of transmission chains.
2. ISO Standards: The International Organization for Standardization (ISO) has also established standards for transmission chains, including ISO 606 for short-pitch precision roller chains and ISO 1275 for short-pitch conveyor chains. These standards ensure global consistency and compatibility in terms of chain dimensions and performance.
3. DIN Standards: In Germany, the Deutsches Institut für Normung (DIN) has developed standards for transmission chains, such as DIN 8187 for roller chains and DIN 8181 for bush chains. These standards are widely used in Europe and define the specifications and requirements for chain design and performance.
4. Certifications: In addition to standards, there are certifications that validate the quality and performance of transmission chains. One notable certification is the ISO 9001:2015, which demonstrates that the manufacturer has implemented a quality management system and meets the specified criteria for consistent product quality.
It is important to note that adherence to these standards and certifications is voluntary but highly recommended. Choosing transmission chains that comply with recognized standards and certifications ensures that they have been manufactured and tested to meet specific criteria for performance, reliability, and durability.
When selecting transmission chains, it is advisable to look for products from reputable manufacturers who prioritize quality and compliance with industry standards. This helps to ensure that the chains you choose will meet the necessary requirements for your application and deliver reliable performance over time.
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.
Series
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. A2: One-side,two holes cranked attachments. K1: Both-side,one hole cranked attachments. K2: Both-side,two hole cranked attachments. D1: One-side,an extended pin on every outer link. D3: One-side,two extended pin on every outer link.
Our Products Advantage
1. Every step from production order to the packing process has a strict quality inspection. 2. We have standard roller chain with 1.5 CHINAMFG (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings). 3. Export products with high quality and low price. 4.We have a good service before and after-sale.
1.Fast delivery: Standard products can be delivered in as fast as 20 days 2.Good service: timely reply, prompt quotation, responsible for the product 3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers 4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers 5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
What are the benefits of using a self-lubricating conveyor chain?
Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:
1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.
2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.
3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.
4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.
5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.
It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
What are the benefits of using a maintenance-free lubricant on a transmission chain?
Using a maintenance-free lubricant on a transmission chain offers several advantages. Here’s a detailed answer to the question:
1. Extended Chain Life: Maintenance-free lubricants are specifically formulated to provide long-lasting lubrication, reducing friction and wear on the transmission chain. This extends the chain’s life and minimizes the need for frequent lubrication or reapplication.
2. Reduced Downtime and Maintenance Costs: With a maintenance-free lubricant, there is no need for regular lubrication or scheduled maintenance intervals. This significantly reduces downtime for lubrication and maintenance tasks, resulting in cost savings and increased productivity.
3. Improved Performance and Efficiency: The use of a maintenance-free lubricant ensures consistent and optimal lubrication throughout the chain’s operation. This leads to improved performance, smoother operation, and reduced power losses due to friction. It also helps maintain the chain’s efficiency over time.
4. Environmentally Friendly: Maintenance-free lubricants often have low environmental impact. They are designed to minimize leakage, reduce waste, and offer better resistance to dirt and debris accumulation. This promotes a cleaner and safer working environment.
5. Simplified Maintenance Routine: By using a maintenance-free lubricant, the need for regular lubrication and maintenance procedures is eliminated or significantly reduced. This simplifies the maintenance routine, saves time, and allows operators to focus on other critical tasks.
6. Consistent Lubrication in Challenging Environments: Maintenance-free lubricants are engineered to withstand harsh operating conditions, such as high temperatures, extreme pressures, or exposure to contaminants. They provide reliable lubrication even in challenging environments, ensuring proper chain performance and longevity.
When considering the use of a maintenance-free lubricant, it’s important to consult with the manufacturer or lubricant supplier to ensure compatibility with the transmission chain and its specific application requirements. Following the recommended guidelines for application and reapplication, as well as regular inspections, will help optimize the benefits of using a maintenance-free lubricant on the transmission chain.
What are the advantages of using a lubrication-free transmission chain?
Using a lubrication-free transmission chain offers several benefits. Here’s a detailed answer to the question:
1. Maintenance-free Operation: Lubrication-free transmission chains eliminate the need for regular lubrication and maintenance. This saves time, reduces maintenance costs, and minimizes downtime associated with lubrication tasks.
2. Clean and Environmentally Friendly: Lubrication-free chains operate without the need for external lubricants, which eliminates the risk of oil or grease contamination in the surrounding environment. This is particularly advantageous in applications where cleanliness is crucial, such as in food processing, pharmaceutical, or cleanroom environments.
3. Reduced Friction and Wear: Lubrication-free chains are designed with self-lubricating materials or coatings that offer low friction and excellent wear resistance. These chains are specifically engineered to provide long-lasting performance without the need for external lubrication. The reduced friction and wear contribute to extended chain life and improved efficiency.
4. Enhanced Reliability: Lubrication-free transmission chains provide consistent and reliable performance, as they are not dependent on external lubrication that can deteriorate or deplete over time. They are designed to withstand various operating conditions and maintain their performance even in the absence of lubrication.
5. Wide Range of Applications: Lubrication-free transmission chains are suitable for a wide range of applications across different industries. They are commonly used in industries such as food and beverage, packaging, medical equipment, textile, and electronics, where lubrication may not be feasible or desirable.
6. Improved Cleanliness and Safety: Lubrication-free chains contribute to a cleaner working environment by eliminating the risk of oil or grease leaks. This enhances workplace safety, reduces the potential for slip hazards, and ensures compliance with stringent cleanliness standards.
It’s important to note that lubrication-free chains are designed and manufactured using specialized materials and coatings to provide the necessary self-lubricating properties. It’s essential to choose the appropriate lubrication-free chain based on the specific application requirements and operating conditions.
What are the common causes of failure in transmission chains?
Transmission chains are subject to various factors that can contribute to their failure over time. Here’s a detailed explanation:
1. Insufficient Lubrication: Inadequate or improper lubrication is one of the leading causes of chain failure. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear between the chain’s components, such as pins, bushings, and rollers.
2. Contamination: Contaminants like dirt, dust, debris, and moisture can enter the chain system, affecting its performance and causing accelerated wear. Contamination can hinder proper lubrication, increase friction, and cause corrosion, leading to chain failure.
3. Overloading: Applying excessive loads beyond the chain’s rated capacity can lead to overloading, which causes stress and deformation of the chain’s components. Overloading can result in chain elongation, accelerated wear, and ultimately, chain failure.
4. Misalignment: Improper alignment of the chain and sprockets can cause uneven distribution of forces, leading to localized wear and increased stress on certain areas of the chain. Misalignment can result from incorrect installation or wear and tear of sprockets, leading to premature chain failure.
5. Fatigue: Repeated cyclic loading and stress can cause fatigue in the chain, leading to cracks, fractures, and ultimately, chain failure. Fatigue failure is more likely to occur when the chain is subjected to high-speed or high-frequency applications.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or extreme temperatures, can cause corrosion on the chain’s components. Corrosion weakens the chain’s structural integrity, leading to premature failure.
7. Poor Maintenance: Inadequate maintenance practices, such as infrequent inspections, lack of lubrication, and neglecting to address potential issues, can contribute to chain failure. Regular maintenance, including lubrication, cleaning, and proper tensioning, is essential for the longevity and reliable performance of transmission chains.
It is important to address these factors to prevent chain failure. Proper lubrication, regular inspections, cleaning, and alignment checks are essential maintenance practices. Selecting the right chain for the application, following manufacturer guidelines, and adhering to industry standards can also help mitigate the risk of failure and ensure the optimal performance and longevity of transmission chains.
-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. -CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. -We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEW HOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Production Capacity Equipment
By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours. 2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany. 3. Focused on Chain since 1999, have rich experience in Production. 4. High-quality workers,First-class advanced equipment,good quality control,advanced technology. 5. Be Good at Custom-Made Products, provide customized services for customers. 6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents. 7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
Product Advantages
Certifications
CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
Packaging Details:
Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization
FAQ
1. Are you manufacturer or trade Company? We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team. 2. What terms of payment you usually use? T/T 30% deposit and 70% against document, L/C at sight 3. What is your lead time for your goods? Normally 30~45 days.Stock can be shipped immediately. 4. Do you attend any Show? We attend Hannover show in Germany, EIMA in Italy, CHINAMFG in France, CIAME in China and many other Agricultural machinery shows. 5.Do you offer free samples? Yes,we can.or you just bear the shipping cost. 6.Is OEM available? Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage:
Transmission Chain, Conveyor Chain, Dedicated Special Chain, Maintenance Free Chain
You can apply for a refund up to 30 days after receipt of the products.
Can transmission chains be used in construction or heavy equipment?
Yes, transmission chains are commonly used in construction and heavy equipment due to their durability and ability to handle high loads. Here’s a detailed answer to the question:
Construction and heavy equipment, such as excavators, bulldozers, cranes, and loaders, often rely on transmission chains to transmit power and motion between different components. These chains are designed to withstand the demanding conditions and heavy loads encountered in construction and earthmoving applications.
The primary advantages of using transmission chains in construction and heavy equipment include:
1. Load Capacity: Transmission chains are engineered to handle heavy loads and provide reliable power transmission in equipment that requires substantial force. They are designed to withstand the extreme stresses and strains associated with lifting, pulling, and pushing heavy materials.
2. Durability: Construction and heavy equipment operate in challenging environments with debris, dust, vibrations, and harsh weather conditions. Transmission chains are built to be robust and resistant to wear, corrosion, and fatigue, ensuring reliable operation and long service life in these demanding settings.
3. Versatility: Transmission chains are available in various sizes, configurations, and materials, allowing them to be tailored to specific equipment requirements. This versatility enables manufacturers to select the most suitable chain for different applications, ensuring optimal performance and efficiency.
4. Power Transmission: Construction and heavy equipment often require high torque and precise power transmission. Transmission chains excel in transmitting power from the engine or motor to various moving parts, such as wheels, tracks, and lifting mechanisms, allowing the equipment to perform its intended functions effectively.
5. Easy Maintenance: Transmission chains typically have a straightforward design, making them relatively easy to maintain. Regular inspection, lubrication, and tension adjustment are essential to ensure proper functioning and extend the chain’s lifespan. Proper maintenance practices can help minimize downtime and reduce overall equipment maintenance costs.
It’s important to note that while transmission chains are widely used in construction and heavy equipment, the specific application and operating conditions should be taken into consideration when selecting the appropriate chain type, size, and material. Consulting the equipment manufacturer’s guidelines and recommendations is crucial to ensure optimal performance and safety.
How does the choice of material impact the performance of a transmission chain?
The choice of material for a transmission chain plays a crucial role in its overall performance and durability. Here’s a detailed answer to the question:
1. Strength and Load Capacity: Different materials have varying levels of strength and load-carrying capacities. High-strength materials like alloy steel or stainless steel offer superior strength and can withstand heavy loads. The choice of a material with adequate strength ensures that the transmission chain can handle the required load without premature wear or failure.
2. Wear Resistance: The material used in the construction of a transmission chain affects its wear resistance. Some materials, such as hardened steel or certain alloys, have excellent wear resistance properties, allowing the chain to withstand abrasive conditions and prolong its lifespan. Choosing a material with good wear resistance reduces the need for frequent chain replacements and maintenance.
3. Corrosion Resistance: In environments where corrosion is a concern, such as outdoor or corrosive industrial settings, selecting a material with high corrosion resistance is essential. Stainless steel or specially coated chains offer excellent resistance to rust and corrosion, ensuring reliable performance and longevity even in harsh conditions.
4. Fatigue Strength: The material’s fatigue strength is crucial in applications where the transmission chain undergoes repeated cyclic loading. Fatigue failure can occur when a chain is subjected to continuous stress cycles, leading to cracks and eventual failure. Materials with high fatigue strength, such as specific alloys or heat-treated steels, are ideal for applications that require excellent fatigue resistance.
5. Temperature Resistance: The operating temperature of an application can impact the choice of material for a transmission chain. Some materials, such as heat-treated steels or specialized alloys, can withstand high-temperature environments without losing their mechanical properties. In contrast, certain plastics or polymers may be suitable for low-temperature applications. Choosing a material that can withstand the expected temperature range ensures optimal performance and prevents premature chain failure.
6. Cost Considerations: The choice of material also involves cost considerations. Some high-performance materials, such as stainless steel or specialized alloys, may have a higher initial cost compared to standard carbon steel chains. However, the increased performance, longevity, and reduced maintenance requirements provided by these materials may result in long-term cost savings.
It’s important to carefully assess the specific requirements of the application, including load capacity, environmental conditions, and operating parameters, when choosing the material for a transmission chain. Consulting with industry experts or manufacturers can help determine the most suitable material for optimal chain performance and longevity.
What are the key components of a transmission chain?
A transmission chain consists of several key components that work together to transmit power and motion efficiently. The main components of a transmission chain include:
Inner Plates: These are flat metal plates with holes or slots for connecting the other components of the chain.
Outer Plates: Similar to inner plates, outer plates provide additional strength and support to the chain.
Pins: The pins hold the inner and outer plates together, creating a flexible link between them. They play a crucial role in maintaining the integrity and functionality of the chain.
Bushings: Bushings are cylindrical components that fit into the holes of the inner and outer plates. They provide a smooth surface for the chain to rotate around the pins.
Rollers: Rollers are cylindrical elements that fit between the inner plates and the bushings. They reduce friction and enable smooth movement as the chain engages with the sprockets.
Solid Bushings (optional): In some transmission chains, solid bushings may be used instead of bushings with holes. Solid bushings provide additional strength and stability to the chain.
Sprockets: Sprockets are toothed wheels that engage with the rollers of the transmission chain. They transfer power and motion to the chain, enabling it to drive various machinery and equipment.
These components work together to form a continuous loop that transmits power from the driving sprocket to the driven sprocket, allowing the chain to transfer rotational motion and drive various mechanical systems.
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on. 2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing) 3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model
Dimension
Weight (Kg)
Material
Hardness
Working Load (KN)
Limit Load (KN)
P
T
C
S
F
R
D
10160B
101.6
24
36
13
14
6
14
0.32
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
18
100
10160
101.6
30
36
13
14.5
9
14
0.36
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
21.6
120
14218
142
42
50
19
20.5
11
25
1.15
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
48.6
270
14226
142
62
50
28
30
15
25
1.75
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
61.2
340
2571
200
66
60
30
32
18
30
2.8
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
72
400
26014
260
70
75
31
33
20
34
5.2
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
135
750
142N
142
43
50
19
22
12.5
25
1.2
40Cr
Quench HRC36-44°
75.6
420
150D
142
42
50
19
20.5
11
25
1.15
40Cr
Quench HRC36-44°
75.6
420
MG20
200
70
50
27
29
17
35
3.78
40Cr
Quench HRC36-44°
144
800
MG20B
200
70
50
27
29
17
30
3.82
40Cr
Quench HRC36-44°
140.4
780
MG20C
200
70
50
27
29
17
28
3.85
40Cr
Quench HRC36-44°
122.4
680
MS32
200
42
50
20
22
12
25
1.4
40Cr
Quench HRC36-44°
75.6
420
MS55
200
80
70
35
38
25
28
4.36
40Cr
Quench HRC36-44°
138.6
770
3006
200
65
70
30
33
24
32
3.6
40Cr
Quench HRC36-44°
160.2
890
MS63
250
70
80
30
33
20
32
4.93
40Cr
Quench HRC36-44°
147.6
820
S16
100
30
27
15
16
8
14
0.3
40Cr
Quench HRC36-44°
16
88
S20
125
34
33
17
18
8
17
0.37
40Cr
Quench HRC36-44°
19.4
108
S25
160
48
39
23
25
13
20
1.28
40Cr
Quench HRC36-44°
55.8
310
S30
142
46
49
22
23.5
14
25
1.3
40Cr
Quench HRC36-44°
91.8
510
Z16
100
40
35
18
20
12
17
0.4
40Cr
Quench HRC36-44°
32.4
180
Z20
125
50
46
24
26
15
20
0.67
40Cr
Quench HRC36-44°
59.4
330
Z20D
125
52
60
24
26
16
26
1.15
40Cr
Quench HRC36-44°
82.8
460
Z25
160
58
55
28
30
18
25
2.25
40Cr
Quench HRC36-44°
82.8
460
Z25D
160
66
64
29
31
22
28
2.6
40Cr
Quench HRC36-44°
120.6
670
Z30
142
64
50
29
30.5
18
25
1.8
40Cr
Quench HRC36-44°
111.6
620
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
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How does the lubricant selection affect the performance of a drive chain?
The selection of the proper lubricant plays a critical role in the performance and longevity of a drive chain. Here is a detailed explanation:
Lubrication is essential for maintaining the smooth operation and reducing the wear and friction between the chain’s moving parts. The lubricant creates a protective film that reduces metal-to-metal contact and prevents excessive heat generation. The lubricant selection affects the drive chain’s performance in the following ways:
Reduced Friction and Wear: The primary function of lubrication is to reduce friction between the chain’s components. A well-chosen lubricant minimizes metal-to-metal contact, reducing wear and extending the chain’s lifespan. It helps to prevent premature failure and ensures the efficient transfer of power throughout the chain.
Enhanced Load Capacity: Proper lubrication reduces the stress on the chain by creating a lubricating film that cushions the contact between the pins, bushings, and rollers. This improves the chain’s load-carrying capacity, allowing it to handle heavier loads and resist elongation or deformation under high loads.
Corrosion Protection: Some lubricants are formulated with additives that provide corrosion protection. These lubricants create a barrier that shields the chain from moisture, chemicals, and environmental contaminants, reducing the risk of corrosion and extending the chain’s life in harsh or corrosive environments.
Temperature Stability: Different lubricants have varying temperature ranges in which they can effectively perform. The lubricant selection should consider the operating temperatures of the application. High-temperature lubricants are designed to withstand elevated temperatures without breaking down or evaporating, ensuring proper lubrication even in hot environments.
Reduced Noise and Vibration: Proper lubrication contributes to smoother and quieter chain operation. It helps to minimize noise and vibration caused by metal-to-metal contact, resulting in a quieter working environment and improved operator comfort.
Contamination Control: Lubricants can also play a role in controlling contaminants that may enter the chain system. Some lubricants have properties that resist the accumulation of dust, dirt, or other particles, helping to keep the chain clean and preventing abrasive wear.
The lubricant selection should consider various factors, including the application’s operating conditions, load requirements, temperature range, speed, and compatibility with the chain material. Manufacturers often provide lubrication recommendations based on these factors.
Regular lubrication maintenance is essential to ensure the continued performance of the drive chain. Lubrication intervals should be followed, and the lubricant should be replenished or replaced as recommended by the manufacturer or based on inspection and monitoring of the chain’s condition.
By selecting the appropriate lubricant and implementing proper lubrication practices, operators can ensure optimal chain performance, reduce wear and friction, extend chain life, and minimize maintenance requirements in various industrial applications.
Can a drive chain be used in a robotics or automation application?
Yes, drive chains can be used in robotics or automation applications as a reliable and efficient method of power transmission. Here is a detailed explanation:
In robotics and automation, where precise and controlled movement is essential, drive chains offer several advantages:
Precision and Accuracy: Drive chains can provide accurate and repeatable positioning, making them suitable for applications that require precise movement and control.
High Torque Transfer: Drive chains are capable of handling high torque loads, allowing them to transmit power effectively in robotic and automation systems.
Efficient Power Transmission: Drive chains offer high efficiency in power transmission, minimizing energy loss during transfer and ensuring that the maximum amount of power is delivered to the intended components.
Flexibility and Customization: Drive chains provide flexibility in terms of design and customization. They can be adapted to various robotic and automation applications, accommodating different load requirements, configurations, and space constraints.
Compact Design: Drive chains have a compact design, which is beneficial in applications where space is limited. They can transmit power in tight or confined areas without compromising performance.
Reliability and Durability: Drive chains are known for their durability and ability to withstand demanding operating conditions. They are designed to endure continuous operation, shock loads, and varying environmental factors.
It’s important to select the appropriate drive chain type, size, and material for the specific robotics or automation application. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.
Series
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. A2: One-side,two holes cranked attachments. K1: Both-side,one hole cranked attachments. K2: Both-side,two hole cranked attachments. D1: One-side,an extended pin on every outer link. D3: One-side,two extended pin on every outer link.
Our Products Advantage
1. Every step from production order to the packing process has a strict quality inspection. 2. We have standard roller chain with 1.5 CHINAMFG (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings). 3. Export products with high quality and low price. 4.We have a good service before and after-sale.
1.Fast delivery: Standard products can be delivered in as fast as 20 days 2.Good service: timely reply, prompt quotation, responsible for the product 3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers 4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers 5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
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Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Chain Size:
1/2"*3/32"
Feature:
Fire Resistant, Oil Resistant
Customization:
Drawing
Samples:
US$ 35/kg 1 kg(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
How does the design of a drive chain affect its efficiency and performance?
The design of a drive chain plays a crucial role in determining its efficiency and performance characteristics. Here is a detailed explanation:
The efficiency and performance of a drive chain are influenced by several design factors that are carefully considered during its development:
Chain Pitch and Size: The pitch and size of the chain links affect the load-carrying capacity, efficiency, and overall performance of the drive chain. A proper balance must be struck between chain size and strength to ensure optimal power transmission while minimizing friction and energy losses.
Roller Design: The shape and dimensions of the chain’s rollers impact its efficiency and performance. Well-designed rollers reduce friction and wear by promoting smooth rolling motion between the chain and the sprocket teeth. They also contribute to improved power transmission and reduced noise levels.
Plate and Pin Design: The shape and material of the chain’s plates and pins influence its strength, durability, and flexibility. Properly designed plates and pins ensure reliable power transmission, resistance to wear, and the ability to accommodate shock loads and varying torque conditions.
Sprocket Profile and Tooth Design: The design of the chain’s sprockets is critical for efficient power transmission. Sprockets with accurately machined teeth and suitable profiles minimize friction, ensure proper engagement with the chain, and facilitate smooth chain articulation. Well-designed sprockets reduce wear, noise, and energy losses.
Lubrication Features: Drive chain design often incorporates lubrication features such as oiling holes or grooves to facilitate proper lubricant distribution along the chain’s moving parts. Well-designed lubrication features ensure effective lubrication, reduce friction, prevent wear, and enhance the chain’s overall efficiency and lifespan.
Material Selection: The choice of materials for the chain’s components, such as the rollers, plates, pins, and bushings, significantly impacts its efficiency and performance. The selected materials must possess appropriate strength, wear resistance, and fatigue resistance to withstand the operating conditions and demands of the application.
Tensioning and Adjustment Mechanisms: Drive chain design often includes mechanisms for tensioning and adjusting the chain’s tension. Properly designed tensioning systems ensure optimal chain tension throughout its operation, promoting efficient power transmission, reducing chain vibration, and extending the chain’s service life.
A well-designed drive chain minimizes energy losses due to friction, reduces wear, and optimizes power transmission efficiency. It provides smooth and reliable operation, reduces noise levels, and contributes to the overall performance and longevity of the power transmission system.
It is important to note that drive chain design should consider the specific requirements and constraints of the application, including load capacity, speed, environmental conditions, and maintenance considerations. Regular inspection, lubrication, and proper tensioning are essential for maintaining the efficiency and performance of the drive chain over time.
By incorporating efficient design principles and considering the various factors that influence performance, manufacturers can produce drive chains that offer high efficiency, reliable power transmission, extended service life, and optimal performance in their intended applications.
What are the benefits of using a high-speed drive chain?
Using a high-speed drive chain offers several benefits compared to standard drive chains when operating in applications requiring fast and efficient power transmission. Here is a detailed explanation:
High-speed drive chains are specifically designed and engineered to withstand the demands of rapid rotational speeds while maintaining optimal performance. The benefits of using such chains include:
Increased Power Transmission: High-speed drive chains are designed to handle higher rotational speeds, allowing for increased power transmission capabilities. They enable efficient and reliable transfer of power, ensuring smooth and consistent operation at elevated speeds.
Enhanced Durability: High-speed drive chains are constructed using materials and manufacturing techniques that provide enhanced durability and resistance to wear and fatigue. These chains are designed to withstand the increased stresses and forces associated with high-speed operation, resulting in a longer service life and reduced maintenance requirements.
Reduced Friction and Heat Generation: High-speed drive chains are engineered to minimize friction and heat generation during operation. This helps to reduce energy losses, maintain higher efficiency, and prevent excessive wear on the chain and related components. It also contributes to the overall smooth operation and longevity of the chain.
Precision and Accuracy: High-speed drive chains offer precise and accurate power transmission, ensuring synchronization and alignment of components even at elevated speeds. This is crucial in applications where precise timing and coordination are essential, such as in high-speed machinery or automated systems.
Improved System Performance: By utilizing high-speed drive chains, the overall performance of the system can be enhanced. These chains enable rapid acceleration and deceleration, quick response times, and efficient power transfer, leading to improved productivity, reduced cycle times, and optimized system performance.
Application Versatility: High-speed drive chains can be utilized in a wide range of industries and applications that require fast and efficient power transmission. They are commonly used in high-speed machinery, automation systems, packaging lines, conveyor systems, and other applications where speed is a critical factor.
It is important to consider the specific requirements of the application, including load capacity, speed capabilities, lubrication requirements, and maintenance considerations when selecting a high-speed drive chain. Regular inspection, lubrication, and tension adjustment are crucial to ensure optimal performance and longevity of the drive chain in high-speed applications.
By utilizing high-speed drive chains, operators can benefit from increased power transmission capabilities, enhanced durability, reduced friction and heat generation, improved precision, and optimized system performance in applications that demand high-speed operation.
Can a drive chain be repaired or does it need to be replaced?
When a drive chain is damaged or worn, the extent of the issue determines whether it can be repaired or needs to be replaced. Here are some considerations:
A drive chain can be repaired in certain situations:
1. Individual Component Replacement: If only a few links, rollers, or plates are damaged or worn, it is possible to replace those specific components. This approach is more common with roller chains that have removable pins or quick-connect links.
2. Chain Shortening: In some cases, a drive chain may become too long due to elongation. If the elongation is within an acceptable limit and the remaining chain is in good condition, the chain can be shortened by removing links and reconnecting the ends.
However, in many instances, a worn or damaged drive chain needs to be replaced entirely:
1. Excessive Wear: If the chain has elongated beyond the manufacturer’s recommended limit, shows widespread wear, or has significant damage to multiple components, it is best to replace the entire chain for optimal performance and safety.
2. Significant Damage: If the chain has suffered severe damage, such as breakage, deformation, or corrosion, it is generally safer and more practical to replace the chain rather than attempting repairs.
3. Maintenance Convenience: Drive chains require proper alignment, tension adjustment, and lubrication to function optimally. If the chain has been in use for a long time or requires frequent repairs, replacing it with a new chain may be more convenient and cost-effective in the long run.
It is important to assess the extent of the damage, consult the manufacturer’s guidelines, and consider the cost, time, and safety implications before deciding whether to repair or replace a drive chain.
