Tag Archives: transmission sprocket

China factory Good Quality Sprocket Wheel Chain and Transmission Sprocket for Agricultural Machinery

Product Description

  

1.Chain used

sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

sprockets are available with small and large numbers of teeth to match your usage conditions.
 

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3D drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

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Standard Or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

  • Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
  • Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
  • Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
  • Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
  • Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
  • Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
  • High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

  • Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
  • Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
  • Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
  • Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
  • Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China factory Good Quality Sprocket Wheel Chain and Transmission Sprocket for Agricultural Machinery  China factory Good Quality Sprocket Wheel Chain and Transmission Sprocket for Agricultural Machinery
editor by CX 2024-02-22

China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket

Product Description

SPROCKET  5/8” X 3/8”  10B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 16.0mm
Radius Width C 1.6mm
Tooth Width b1 9.0mm
Tooth Width B1 9.1mm
Tooth Width B2 25.5mm
Tooth Width B3 42.1mm
10B SERIES ROLLER CHAINS  
Pitch 15.875 mm
Internal Width 9.65 mm
Roller Diameter 10.16 mm

 

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D3 A
8 47.0 41.48 25 10 25 25 12 40 25 12 55
9 52.6 46.42 30 10 25 30 12 40 30 12 55
10 57.5 51.37 35 10 25 35 12 40 35 12 55
11 63.0 56.34 37 12 30 39 14 40 39 16 55
12 68.0 61.34 42 12 30 44 14 40 44 16 55
13 73.0 66.32 47 12 30 49 14 40 49 16 55
14 78.0 71.34 52 12 30 54 14 40 54 16 55
15 83.0 76.36 57 12 30 59 14 40 59 16 55
16 88.0 81.37 60 12 30 64 16 45 64 16 60
17 93.0 86.39 60 12 30 69 16 45 69 16 60
18 98.3 91.42 70 14 30 74 16 45 74 16 60
19 103.3 96.45 70 14 30 79 16 45 79 16 60
20 108.4 101.49 75 14 30 84 16 45 84 16 60
21 113.4 106.52 75 16 30 85 16 45 85 20 60
22 118.0 111.55 80 16 30 90 16 45 90 20 60
23 123.5 116.58 80 16 30 95 16 45 95 20 60
24 128.3 121.62 80 16 30 100 16 45 100 20 60
25 134.0 126.66 80 16 30 105 16 45 105 20 60
26 139.0 131.70 85 20 35 110 20 45 110 20 60
27 144.0 136.75 85 20 35 110 20 45 110 20 60
28 148.7 141.78 90 20 35 115 20 45 115 20 60
29 153.8 146.83 90 20 35 115 20 45 115 20 60
30 158.8 151.87 90 20 35 120 20 45 120 20 60
31 163.9 156.92 95 20 35 120 20 45 120 20 60
32 168.9 161.95 95 20 35 120 20 45 120 20 60
33 174.5 167.00 95 20 35 120 20 45 120 20 60
34 179.0 172.05 95 20 35 120 20 45 120 20 60
35 184.1 177.10 95 20 35 120 20 45 120 20 60
36 189.1 182.15 100 20 35 120 20 45 120 25 60
37 194.2 187.20 100 20 35 120 20 45 120 25 60
38 199.2 192.24 100 20 35 120 20 45 120 25 60
39 204.2 197.29 100 20 35 120 20 45 120 25 60
40 209.3 202.34 100 20 35 120 20 45 120 25 60
41 214.8 207.38 *100 20 40 120 20 50 *130 25 60
42 2,199 212.43 *100 20 40 120 20 50 *130 25 60
43 224.9 217.48 *100 20 40 120 20 50 *130 25 60
44 230.0 222.53 *100 20 40 120 20 50 *130 25 60
45 235.0 227.58 *100 20 40 *120 20 50 *130 25 60
46 240.1 232.63 *100 20 40 *120 20 50 *130 25 60
47 245.1 237.68 *100 20 40 *120 20 50 *130 25 60
48 250.2 242.73 *100 20 40 *120 20 50 *130 25 60
49 255.2 247.78 *100 20 40 *120 20 50 *130 25 60
50 260.3 252.82 *100 20 40 *120 20 50 *130 25 60
51 265.3 257.87 *100 20 40 *120 20 50 *130 25 60
52 270.4 262.92 *100 20 40 *120 20 50 *130 25 60
53 275.4 267.97 *100 20 40 *120 20 50 *130 25 60
54 280.5 273.03 *100 20 40 *120 20 50 *130 25 60
55 285.5 278.08 *100 20 40 *120 20 50 *130 25 60
56 290.6 283.13 *100 20 40 *120 20 50 *130 25 60
57 296.0 288.18 *100 20 40 *120 20 50 *130 25 60
58 300.7 293.23 *100 20 43 *120 20 57 *130 25 64
59 305.7 298.28 *100 20 43 *120 20 57 *130 25 64
60 310.8 303.33 *100 20 43 *120 20 57 *130 25 64
62 321.4 313.43 *100 20 43 *120 20 57 *130 25 64
64 331.5 323.53 *100 20 43 *120 20 57 *130 25 67
65 336.5 328.58 *100 20 43 *120 20 57 *130 25 67
66 341.6 333.64 *100 20 43 *120 20 57 *130 25 67
68 351.7 343.74 *100 20 43 *120 20 57 *130 25 67
70 361.8 353.84 *100 20 43 *120 20 57 *130 25 67
72 371.9 363.94 *100 20 43 *120 20 57 *130 25 67
75 387.1 379.10 *100 20 43 *120 20 57 *130 25 67
76 392.1 384.15 *100 20 43 *120 20 57 *130 25 67
78 402.2 394.25 *100 20 43 *120 20 57 *130 25 67
80 412.3 404.36 *100 20 43 *130 20 57 *130 25 67
85 437.6 429.62 *100 20 50 *130 20 58 *130 25 67
90 462.8 454.88 *100 20 50 *130 20 58 *130 25 67
95 488.5 480.14 *100 20 50 *130 20 58 *130 25 67
100 513.4 505.40 *100 20 50 *130 20 58 *130 25 67
110 563.9 555.92 *100 20 50 *130 20 58 *130 25 67
114 584.1 576.13 *100 20 50 *130 20 58 *130 25 67
120 614.4 606.45 *100 20 50 *130 20 58 *130 25 67
125 639.7 631.51 *100 20 50 *130 20 58 *130 25 67

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain  spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard, Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear, Cut Gear
Toothed Portion Shape: Spur Gear
Material: 1045, Stainless Steel
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

  • Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
  • Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
  • Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
  • Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
  • Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
  • Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

  • Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
  • Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
  • Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
  • Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
  • Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
  • Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
  • High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

  • Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
  • Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
  • Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
  • Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
  • Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket  China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket
editor by CX 2024-02-11

China Hot selling Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket

Product Description

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit for low carbon steel investment casting

 

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
 

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

 

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make low carbon steel investment casting according to our drawing?
Yes, we can make low carbon steel investment casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make low carbon steel investment casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Samples:
US$ 4.59/Piece
1 Piece(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

  • Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
  • Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
  • Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
  • Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
  • Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
  • Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
  • High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

  • Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
  • Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
  • Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
  • Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
  • Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China Hot selling Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket  China Hot selling Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket
editor by CX 2024-01-31

China factory Conveyor Chain Sprocket (DIN/ANSI/JIS Standard or made to drawing) Transmission Parts

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)

Product Description:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: C45
Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

  • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
  • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
  • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
  • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China factory Conveyor Chain Sprocket (DIN/ANSI/JIS Standard or made to drawing) Transmission Parts  China factory Conveyor Chain Sprocket (DIN/ANSI/JIS Standard or made to drawing) Transmission Parts
editor by CX 2024-01-15

China Best Sales Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket

Product Description

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit for low carbon steel investment casting

 

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
 

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

 

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make low carbon steel investment casting according to our drawing?
Yes, we can make low carbon steel investment casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make low carbon steel investment casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Samples:
US$ 4.59/Piece
1 Piece(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

  • Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
  • Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
  • Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
  • Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
  • Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
  • Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
  • Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China Best Sales Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket  China Best Sales Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket
editor by CX 2024-01-09

China OEM ISO DIN Standard Transmission Conveyor Drive Roller Chain for Gear Sprocket

Product Description

Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .

We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.

Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.

Till  now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.

1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
 

we are CHINAMFG chain factory from CHINA.
We make roller chains over 20 years. 
main ASA chains: —
main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b
main motorcycle chains: H 520 520H 530
Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard
We also exported many industrial sprockets together with our chains.
We mainly exported chains to South America AND Europe.
  
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 1/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

transmission chain

Can transmission chains be used in high-temperature environments?

Yes, transmission chains can be used in high-temperature environments, but there are certain considerations to keep in mind. Here’s a detailed explanation:

1. Material Selection: When operating in high-temperature environments, it’s crucial to select transmission chains made from heat-resistant materials. Common materials used for high-temperature applications include heat-treated alloy steels, stainless steels, and specialized heat-resistant alloys. These materials offer improved resistance to thermal expansion, oxidation, and deformation at elevated temperatures.

2. Lubrication: Proper lubrication is essential for the performance and longevity of transmission chains in high-temperature environments. High-temperature lubricants with superior thermal stability should be used to ensure adequate lubrication and minimize frictional heat generation. These lubricants are specifically formulated to withstand the elevated temperatures and provide effective lubrication, reducing wear and extending chain life.

3. Chain Design: The design of transmission chains for high-temperature environments may incorporate features to enhance heat resistance. These features can include heat-resistant coatings, specialized heat-treatment processes, and improved heat dissipation characteristics. Additionally, the chain’s load capacity, fatigue resistance, and dimensional stability should be carefully considered to ensure reliable operation under thermal stress.

4. Temperature Limits: It’s important to be aware of the temperature limits specified by the manufacturer for a particular transmission chain. Different chains have different temperature ranges within which they can safely operate. Exceeding the recommended temperature limits can lead to chain failure, reduced strength, accelerated wear, and potential damage to surrounding components.

5. Regular Inspection and Maintenance: Regular inspection and maintenance are crucial for monitoring the condition of transmission chains in high-temperature environments. Periodic inspections can help detect signs of wear, elongation, or damage caused by thermal stress. Prompt replacement of worn or damaged chains, as well as proper lubrication and tension adjustment, will help ensure continued reliable operation.

It’s important to consult with chain manufacturers or industry experts to select the appropriate transmission chain and ensure its compatibility with the specific high-temperature application. Following manufacturer guidelines, proper installation, and regular maintenance practices will contribute to the safe and efficient use of transmission chains in high-temperature environments.

transmission chain

How does the speed of rotation affect the choice of transmission chain?

The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:

1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.

2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.

3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.

4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.

5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.

When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.

transmission chain

How does the pitch size of a transmission chain affect its performance?

The pitch size of a transmission chain plays a crucial role in determining its performance and suitability for specific applications. The pitch size refers to the distance between adjacent chain links, typically measured from the center of one pin to the center of the next pin.

The pitch size of a transmission chain affects its performance in the following ways:

  • Load Capacity: Chains with larger pitch sizes generally have higher load capacities. A larger pitch size allows for larger components, such as pins and rollers, which can withstand higher forces and transmit more power.
  • Speed Capability: The pitch size also affects the chain’s speed capability. Chains with smaller pitch sizes are typically designed for higher speeds, as they offer smoother engagement with the sprockets and reduced inertia.
  • Wear and Fatigue Resistance: Smaller pitch sizes distribute the load over more contact points, reducing the stress on individual components. This can improve wear resistance and increase the chain’s fatigue life.
  • Compactness and Space Limitations: In applications where space is limited, smaller pitch chains are preferred as they allow for a more compact design.

It’s important to note that the selection of the appropriate pitch size depends on the specific application requirements, including the expected load, speed, and available space. Different pitch sizes are available to accommodate a wide range of applications, from light-duty to heavy-duty machinery.

China OEM ISO DIN Standard Transmission Conveyor Drive Roller Chain for Gear Sprocket  China OEM ISO DIN Standard Transmission Conveyor Drive Roller Chain for Gear Sprocket
editor by CX 2024-01-08

China Hot selling Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts

Product Description

Model NO. 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3
Heavy duty
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

transmission chain

Can transmission chains be used in heavy-duty or high-load applications?

Transmission chains are commonly used in heavy-duty or high-load applications due to their robust construction and ability to handle substantial power transmission requirements. Here’s a detailed explanation:

1. Strength and Durability: Transmission chains are designed to withstand high loads and heavy-duty applications. They are constructed using high-quality materials such as alloy steel, ensuring exceptional strength, toughness, and resistance to fatigue. These chains are engineered to handle the demanding forces and loads encountered in heavy machinery, industrial equipment, and automotive applications.

2. Load Capacity: Transmission chains are available in various sizes and configurations to accommodate different load capacities. Manufacturers provide load ratings and specifications for their chains, allowing users to select the appropriate chain based on the anticipated loads. The load capacity of a transmission chain depends on factors such as chain size, material, design, and heat treatment. It is essential to choose a chain that can handle the specific load requirements of the application.

3. Power Transmission Efficiency: Transmission chains offer high power transmission efficiency, making them suitable for heavy-duty applications. The precision engineering of the chain links and sprockets ensures minimal energy loss during power transfer, maximizing the efficiency of the system. This efficiency is crucial in applications where large amounts of power need to be transmitted reliably and consistently.

4. Adaptability to High Loads: Transmission chains can adapt to various load conditions, including shock loads and dynamic forces. Their design allows them to accommodate sudden changes in loads without compromising performance or integrity. Additionally, heavy-duty transmission chains often incorporate features such as hardened pins, solid rollers, and specialized coatings to enhance their load-bearing capacity and resistance to wear.

5. Wide Range of Applications: Transmission chains find extensive use in industries such as construction, mining, agriculture, material handling, and power transmission. They are employed in heavy machinery, conveyor systems, lifting equipment, industrial drives, and many other applications that involve significant loads. Their versatility and ability to handle high loads make them a reliable choice for demanding environments.

When selecting a transmission chain for heavy-duty or high-load applications, it is essential to consider the specific requirements, including anticipated loads, operating conditions, and environmental factors. Consulting with chain manufacturers or industry experts can provide valuable guidance in choosing the most suitable chain to ensure safe and efficient power transmission in heavy-duty applications.

transmission chain

How does the choice of material impact the performance of a transmission chain?

The choice of material for a transmission chain plays a crucial role in its overall performance and durability. Here’s a detailed answer to the question:

1. Strength and Load Capacity: Different materials have varying levels of strength and load-carrying capacities. High-strength materials like alloy steel or stainless steel offer superior strength and can withstand heavy loads. The choice of a material with adequate strength ensures that the transmission chain can handle the required load without premature wear or failure.

2. Wear Resistance: The material used in the construction of a transmission chain affects its wear resistance. Some materials, such as hardened steel or certain alloys, have excellent wear resistance properties, allowing the chain to withstand abrasive conditions and prolong its lifespan. Choosing a material with good wear resistance reduces the need for frequent chain replacements and maintenance.

3. Corrosion Resistance: In environments where corrosion is a concern, such as outdoor or corrosive industrial settings, selecting a material with high corrosion resistance is essential. Stainless steel or specially coated chains offer excellent resistance to rust and corrosion, ensuring reliable performance and longevity even in harsh conditions.

4. Fatigue Strength: The material’s fatigue strength is crucial in applications where the transmission chain undergoes repeated cyclic loading. Fatigue failure can occur when a chain is subjected to continuous stress cycles, leading to cracks and eventual failure. Materials with high fatigue strength, such as specific alloys or heat-treated steels, are ideal for applications that require excellent fatigue resistance.

5. Temperature Resistance: The operating temperature of an application can impact the choice of material for a transmission chain. Some materials, such as heat-treated steels or specialized alloys, can withstand high-temperature environments without losing their mechanical properties. In contrast, certain plastics or polymers may be suitable for low-temperature applications. Choosing a material that can withstand the expected temperature range ensures optimal performance and prevents premature chain failure.

6. Cost Considerations: The choice of material also involves cost considerations. Some high-performance materials, such as stainless steel or specialized alloys, may have a higher initial cost compared to standard carbon steel chains. However, the increased performance, longevity, and reduced maintenance requirements provided by these materials may result in long-term cost savings.

It’s important to carefully assess the specific requirements of the application, including load capacity, environmental conditions, and operating parameters, when choosing the material for a transmission chain. Consulting with industry experts or manufacturers can help determine the most suitable material for optimal chain performance and longevity.

transmission chain

What materials are commonly used in manufacturing transmission chains?

Transmission chains are manufactured using various materials, each offering different properties and advantages. The choice of material depends on the specific application requirements, including load capacity, wear resistance, and environmental conditions. Here are some commonly used materials in the manufacturing of transmission chains:

  • Carbon Steel: Carbon steel is a popular choice for transmission chains due to its excellent strength, durability, and affordability. It provides good wear resistance and can handle moderate loads.
  • Stainless Steel: Stainless steel chains are highly resistant to corrosion and offer superior durability in challenging environments. They are commonly used in industries where cleanliness and hygiene are critical, such as food processing and pharmaceuticals.
  • Alloy Steel: Alloy steel chains are alloyed with various elements to enhance their mechanical properties. They offer higher strength, increased wear resistance, and improved fatigue resistance compared to carbon steel chains.
  • Plastic: Plastic chains are lightweight, corrosion-resistant, and offer excellent chemical resistance. They are often used in applications where noise reduction, low friction, or non-magnetic properties are required.
  • Non-metallic Composites: Non-metallic composite chains are made from materials such as fiberglass, carbon fiber, or Kevlar. These chains offer high strength-to-weight ratios, exceptional chemical resistance, and low friction characteristics.

It’s important to select the appropriate chain material based on the specific operating conditions and requirements of the application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when choosing the material for a transmission chain.

China Hot selling Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts  China Hot selling Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts
editor by CX 2024-01-08

China Professional Saw Engine Motorcycle Bicycle Sprocket Conveyor Driving Transmission Track Timing Roller Chain

Product Description

Company Profile

-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our  partners among world top enterprises, such as LOVOL,JOHN DEERE,NEW HOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.

Production Capacity Equipment

By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

CHOHO has a natural brand awareness.  As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. 

Product Advantages

Certifications

CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!

Broad Customer Channels  Market Continues to Develop!

CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

FAQ

1. Are you manufacturer or trade Company?
    We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
    T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
    Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
    We attend Hannover show in Germany, EIMA in Italy, CHINAMFG in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
   Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
    Yes, OEM is available. We have professional designers to help you design.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Stainless steel
Surface Treatment: Polishing
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the safety measures for working with heavy-duty conveyor chains?

Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:

1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).

2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.

3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.

4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.

5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.

6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.

7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.

8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.

9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.

By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.

conveyor

What are the common causes of conveyor chain failures?

Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:

  • Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
  • Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
  • Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
  • Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
  • Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
  • Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
  • Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
  • Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.

Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.

China Professional Saw Engine Motorcycle Bicycle Sprocket Conveyor Driving Transmission Track Timing Roller Chain  China Professional Saw Engine Motorcycle Bicycle Sprocket Conveyor Driving Transmission Track Timing Roller Chain
editor by CX 2024-01-08

China high quality Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts

Product Description

Model NO. 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3
Heavy duty
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

Can a conveyor chain be used in high-load applications?

Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:

– Robust Construction:

A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.

– High Load Capacity:

Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.

– Proper Selection:

When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.

– Lubrication and Maintenance:

In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.

– Application-Specific Chains:

In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.

Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What is a conveyor chain and how does it work?

A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.

Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.

The operation of a conveyor chain involves the following steps:

  1. Power transmission:

The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.

  1. Traction and motion:

As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.

  1. Load carrying:

The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.

  1. Support and guidance:

The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.

Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.

China high quality Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts  China high quality Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts
editor by CX 2024-01-05

China best motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain

Product Description

Stainless Steel Chain

Strength:
1. For Free Samples
2. Prompt Delivery
3. Green Product
4. International Approvals
5. Experienced Staff

Catalogue
1. Stainless steel roller chains
2. Short pitch stainless steel conveyor chain with attachments
3. Double pitch stainless steel conveyor chains
4. Double pitch stainless steel conveyor chain with attachments
5. Stainless steel hollow pin chains

Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

We look CHINAMFG to receiving your enquires soon.

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Usage: Transmission Chain
Material: Stainless steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

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Customized Request

transmission chain

How does the choice of chain coating impact the performance of a transmission chain?

The choice of chain coating can significantly influence the performance and durability of a transmission chain. Here’s a detailed answer to the question:

1. Corrosion Resistance: Chain coatings, such as zinc plating or polymer coatings, provide a protective layer that prevents the transmission chain from corroding when exposed to moisture, chemicals, or harsh environments. Corrosion can weaken the chain, leading to premature failure and reduced performance. A proper chain coating can extend the chain’s lifespan and maintain its functionality.

2. Wear Resistance: Some chain coatings, such as those with specialized polymers or ceramic particles, offer enhanced wear resistance. These coatings reduce the friction and abrasion between the chain and the sprockets, minimizing wear on the chain’s pins, bushings, and rollers. By reducing wear, the chain’s performance and longevity are improved, resulting in less frequent replacements and lower maintenance costs.

3. Reduced Friction and Energy Loss: Certain chain coatings are designed to reduce friction between the chain and the sprockets, resulting in smoother operation and improved energy efficiency. The reduced friction leads to lower energy loss during power transmission, which is especially beneficial in applications where energy savings are a priority.

4. Noise Reduction: Some chain coatings incorporate noise-dampening properties, which can help reduce the noise generated during chain operation. This is particularly advantageous in applications where noise reduction is essential, such as in residential or office settings, or in machinery that requires quiet operation.

5. Compatibility with Lubricants: The choice of chain coating should be compatible with the lubricants used in the application. Certain coatings have self-lubricating properties, allowing for reduced reliance on external lubrication. In contrast, other coatings may require specific lubricants to ensure optimal performance and longevity of the chain.

6. Environmental Considerations: Depending on the application, there may be specific environmental regulations or requirements to consider. Chain coatings that are environmentally friendly, such as those free of harmful substances or compliant with specific industry standards, can help meet these requirements and ensure sustainable operation.

It’s important to select the appropriate chain coating based on the specific application’s demands, including environmental conditions, load capacity, operating speed, and lubrication requirements. Consulting with experts or manufacturers can help determine the most suitable chain coating for optimal performance, durability, and longevity of the transmission chain.

transmission chain

How does the precision of manufacturing impact the performance of a transmission chain?

The precision of manufacturing plays a crucial role in the performance and reliability of a transmission chain. Here’s a detailed answer to the question:

1. Accurate Chain Pitch: The precision of manufacturing ensures that the chain pitch, which is the distance between consecutive chain links, is consistent and accurate. A precise chain pitch is essential for proper engagement with the sprockets and ensures smooth power transmission.

2. Uniform Chain Link Dimensions: Precise manufacturing ensures that the dimensions of the chain links are uniform throughout the chain. This uniformity is crucial for maintaining proper alignment, load distribution, and engagement with the sprockets.

3. Consistent Roller Diameter: In roller chains, the diameter of the rollers is an important factor in reducing friction and wear. Precise manufacturing ensures that the roller diameter is consistent, allowing for smooth rolling action and efficient power transfer.

4. Straight Side Plates: The side plates of a transmission chain need to be straight and parallel to ensure proper chain alignment and engagement with the sprockets. Precise manufacturing ensures that the side plates are accurately formed, minimizing the risk of misalignment and premature wear.

5. Quality Control and Tolerance Management: Precision manufacturing involves rigorous quality control measures to ensure that the chain components meet the required specifications and tolerances. This helps to maintain the overall integrity and performance of the chain.

6. Reduced Noise and Vibration: A well-manufactured transmission chain with precise dimensions and uniform components results in reduced noise and vibration during operation. This contributes to a quieter and smoother running system, enhancing the overall efficiency and comfort.

7. Enhanced Durability and Lifespan: The precision of manufacturing directly impacts the durability and lifespan of a transmission chain. Accurate dimensions, uniform components, and proper tolerances ensure that the chain can withstand the expected loads, resist wear, and maintain its performance over an extended period.

It’s important to select transmission chains from reputable manufacturers known for their precision manufacturing processes and adherence to quality standards. Proper installation, regular maintenance, and following manufacturer guidelines are also crucial for maximizing the performance and longevity of the transmission chain.

transmission chain

What are the different types of transmission chains available?

There are several types of transmission chains available, each designed to suit specific applications and operating conditions. Here are some common types:

  • Roller Chains: Roller chains are the most widely used type of transmission chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers help reduce friction and facilitate smooth motion.
  • Silent Chains: Silent chains, also known as inverted-tooth chains or toothed chains, feature special tooth profiles that engage with corresponding sprockets. They are designed to minimize noise and vibration, making them suitable for applications requiring quiet operation.
  • Leaf Chains: Leaf chains are constructed with interlocking links made of flat steel plates. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty and high-load applications.
  • Timing Chains: Timing chains are used in engines to synchronize the rotation of the camshaft and crankshaft. They have precise tooth profiles that engage with timing sprockets, ensuring accurate timing and efficient engine performance.
  • Engineered Steel Chains: Engineered steel chains are highly specialized chains designed for specific industries and applications. They are often used in demanding environments such as mining, forestry, and material handling.
  • Plastic Chains: Plastic chains are made of high-strength plastic materials, such as acetal or nylon. They offer benefits like corrosion resistance, lightweight design, and low noise operation. They are commonly used in food processing, packaging, and other industries with strict hygiene requirements.

These are just a few examples of transmission chain types. Depending on the specific application, there may be other specialized chains available to meet the unique requirements of different industries and machinery.

How do roller chains differ from other types of transmission chains?

Roller chains, also known as roller link chains, are a commonly used type of transmission chain that distinguishes itself from other chains in several ways:

  • Design: Roller chains consist of inner and outer plates, pins, bushings, and rollers. The rollers, which are free to rotate, help reduce friction and wear, resulting in smoother and more efficient power transmission.
  • Wide Application: Roller chains are versatile and widely used in various industries, including automotive, industrial machinery, agricultural equipment, and conveyor systems.
  • High Load Capacity: Roller chains are designed to withstand high loads and offer excellent tensile strength, making them suitable for applications that require heavy-duty performance.
  • Efficiency: Roller chains are known for their high efficiency in transmitting power. The roller design minimizes friction, resulting in less energy loss and improved overall efficiency.
  • Cost-Effectiveness: Roller chains are relatively cost-effective compared to some other specialized transmission chains, making them a popular choice in many applications.

While roller chains have their advantages, it’s important to note that different types of transmission chains may be more suitable for specific applications. Factors such as load capacity, speed, noise level, and environmental conditions should be considered when selecting the appropriate transmission chain for a particular application.

China best motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain  China best motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain
editor by CX 2024-01-04