Tag Archives: BELT

China Best Sales OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain

Product Description

 

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Product Description

Our CVT chains offer a multitude of advantages, which can be used in a wide range of applications.
It is made from high-quality materials, ensuring durability and long service life. Quality assurance gives you a competitive edge in the market. 
This chain allows for smooth and efficient power transmission, reducing energy loss and increasing the overall efficiency of your machinery, operating with less noise and vibration compared to conventional chains.

 

FAQ

Question 1: Are you a Manufacturer or a Trading Company?
Answer:
We are a 100% chain manufacturer with 23 years of experience
Question 2: What should I provide to get a quotation?
Answer:
1. Type of the chain (with photos if available)
2. Pitch of the chain
3. Width of the chain
4. Length and quantity of the chain
5. Other specific requirements
Question 3: How long is your manufacturing and delivery time?
Answer: 
Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination.
Question 4: How long is your guaranteed time?
Answer: 
We offer a three-year guarantee if you purchase chains and matched sprockets together.
If you need chains only, a one-year guarantee can also be confirmed.
Question 5: Trade terms and Payment terms?
Answer:
We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform.

 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Structure: CVT
Samples:
US$ 200/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

What are the advantages of using a modular transmission chain?

A modular transmission chain offers several advantages in various applications. Here’s a detailed answer to the question:

1. Flexibility: Modular transmission chains are designed with interchangeable components, allowing for easy customization and adaptability. The modular nature of these chains enables quick assembly and disassembly, making them ideal for applications that require frequent adjustments or modifications.

2. Easy Maintenance: Modular chains often have removable pins or links, which simplifies maintenance tasks such as cleaning, lubrication, and inspection. This feature reduces downtime and facilitates routine maintenance, contributing to improved overall equipment efficiency.

3. Enhanced Versatility: With modular chains, it’s possible to add or remove chain links, adjust chain length, or replace specific sections without replacing the entire chain. This versatility enables equipment designers and operators to accommodate changing needs, optimize performance, and reduce costs.

4. Reduced Inventory: The use of modular chains can minimize the need for stocking multiple chain sizes and types. Since modular chains offer flexibility and adjustability, a smaller inventory of chain components can be sufficient to meet various application requirements.

5. Cost-Effective: Modular transmission chains can provide cost savings in terms of maintenance, inventory management, and equipment adaptation. By minimizing downtime, simplifying maintenance tasks, and reducing the need for extensive spare parts, modular chains contribute to overall cost efficiency.

6. Improved Reliability: Modular chains are engineered to deliver reliable performance and withstand demanding operating conditions. The precision design and high-quality materials used in modular chains enhance their resistance to wear, fatigue, and shock loads, resulting in improved equipment reliability and longevity.

7. Customization Options: Manufacturers often offer a range of modular chain accessories, including attachments, guides, and specialized components, allowing for further customization to meet specific application requirements. This enables equipment designers to optimize performance and functionality.

Overall, the advantages of using a modular transmission chain include flexibility, easy maintenance, enhanced versatility, reduced inventory, cost-effectiveness, improved reliability, and customization options. These benefits make modular chains a preferred choice in many industries and applications where adaptability, efficiency, and performance are crucial.

transmission chain

How does the speed of rotation affect the choice of transmission chain?

The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:

1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.

2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.

3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.

4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.

5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.

When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.

transmission chain

Are there any industry standards or certifications for transmission chains?

Yes, there are industry standards and certifications that govern the manufacturing, quality, and performance of transmission chains. Here’s a detailed explanation:

1. ANSI/ASME Standards: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) have developed standards for transmission chains, such as ANSI/ASME B29.1 for roller chains and ANSI/ASME B29.3 for pintle chains. These standards define the dimensions, materials, tolerances, and performance requirements for various types of transmission chains.

2. ISO Standards: The International Organization for Standardization (ISO) has also established standards for transmission chains, including ISO 606 for short-pitch precision roller chains and ISO 1275 for short-pitch conveyor chains. These standards ensure global consistency and compatibility in terms of chain dimensions and performance.

3. DIN Standards: In Germany, the Deutsches Institut für Normung (DIN) has developed standards for transmission chains, such as DIN 8187 for roller chains and DIN 8181 for bush chains. These standards are widely used in Europe and define the specifications and requirements for chain design and performance.

4. Certifications: In addition to standards, there are certifications that validate the quality and performance of transmission chains. One notable certification is the ISO 9001:2015, which demonstrates that the manufacturer has implemented a quality management system and meets the specified criteria for consistent product quality.

It is important to note that adherence to these standards and certifications is voluntary but highly recommended. Choosing transmission chains that comply with recognized standards and certifications ensures that they have been manufactured and tested to meet specific criteria for performance, reliability, and durability.

When selecting transmission chains, it is advisable to look for products from reputable manufacturers who prioritize quality and compliance with industry standards. This helps to ensure that the chains you choose will meet the necessary requirements for your application and deliver reliable performance over time.

China Best Sales OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain  China Best Sales OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain
editor by CX 2024-04-24

China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain

Product Description

 

Products Collection

 

 

 

 

Product Description

Our CVT chains offer a multitude of advantages, which can be used in a wide range of applications.
It is made from high-quality materials, ensuring durability and long service life. Quality assurance gives you a competitive edge in the market. 
This chain allows for smooth and efficient power transmission, reducing energy loss and increasing the overall efficiency of your machinery, operating with less noise and vibration compared to conventional chains.

 

FAQ

Question 1: Are you a Manufacturer or a Trading Company?
Answer:
We are a 100% chain manufacturer with 23 years of experience
Question 2: What should I provide to get a quotation?
Answer:
1. Type of the chain (with photos if available)
2. Pitch of the chain
3. Width of the chain
4. Length and quantity of the chain
5. Other specific requirements
Question 3: How long is your manufacturing and delivery time?
Answer: 
Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination.
Question 4: How long is your guaranteed time?
Answer: 
We offer a three-year guarantee if you purchase chains and matched sprockets together.
If you need chains only, a one-year guarantee can also be confirmed.
Question 5: Trade terms and Payment terms?
Answer:
We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform.

 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Structure: CVT
Samples:
US$ 200/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

Can transmission chains be used in printing or packaging machinery?

Yes, transmission chains can be used in printing and packaging machinery. Here’s a detailed answer to the question:

Printing and packaging machinery often require precise and reliable power transmission to drive various components such as conveyors, rollers, and printing plates. Transmission chains are well-suited for these applications due to their robustness, durability, and ability to handle high loads.

Benefits of using transmission chains in printing and packaging machinery include:

1. High Load Capacity: Transmission chains are capable of handling heavy loads, making them suitable for driving equipment such as printing cylinders, conveyor belts, and packaging rollers.

2. Precise Motion Control: Printing and packaging machinery often require precise motion control to achieve accurate printing, cutting, and folding processes. Transmission chains offer excellent positional accuracy, ensuring reliable and repeatable movement of components.

3. Reliability: Transmission chains are designed to withstand the demanding operating conditions typically encountered in printing and packaging machinery. They offer high resistance to wear, fatigue, and shock loads, providing reliable performance even in high-speed applications.

4. Versatility: Transmission chains are available in various sizes, pitches, and configurations, allowing for flexibility in adapting to different printing and packaging machine designs and requirements.

5. Easy Maintenance: Transmission chains are relatively easy to maintain. Regular lubrication and periodic inspections can help ensure optimal performance and prolong chain life.

When using transmission chains in printing and packaging machinery, it’s important to select the appropriate chain type, pitch, and material based on the specific application requirements. Regular maintenance, including lubrication and tension adjustment, should be performed to optimize chain performance and prevent premature wear or failure.

transmission chain

Can transmission chains be used in renewable energy systems?

Yes, transmission chains can be used in renewable energy systems. Here’s a detailed answer to the question:

Renewable energy systems, such as wind turbines and solar power plants, often require the efficient transfer of mechanical power from the energy source to the generator or other components. Transmission chains play a vital role in this power transmission process.

In wind turbines, transmission chains are commonly used in the pitch control system. The pitch control mechanism adjusts the angle of the turbine blades to optimize their performance based on wind conditions. Transmission chains provide a reliable and robust method for transmitting the necessary power from the pitch motor to the blade adjustment mechanism.

In solar power plants, transmission chains are used in solar tracking systems. These systems allow solar panels or mirrors to track the sun’s movement throughout the day, maximizing the amount of sunlight captured and improving the overall efficiency of the solar power generation. Transmission chains facilitate the precise movement required for solar tracking, ensuring accurate alignment and optimal energy capture.

Transmission chains used in renewable energy systems need to be durable, reliable, and capable of withstanding the environmental conditions typically encountered in these applications. They may require specific features such as corrosion resistance, high strength, and the ability to operate in a wide range of temperatures.

Overall, transmission chains offer an efficient and effective solution for power transmission in renewable energy systems. Their versatility, reliability, and ability to handle various loads and speeds make them suitable for use in wind turbines, solar tracking systems, and other renewable energy applications.

transmission chain

What is a transmission chain and how does it work?

A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.

In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.

The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.

As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.

Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.

China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain  China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain
editor by CX 2024-04-02

China Good quality Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture

Product Description

A Series Short pitch Precision Simplex Roller Chains & Bush Chains

ISO/ANSI/ DIN
Chain No.
China
Chain No.
Pitch
P
mm
Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
 Plate  thickness

Tmax
 mm

Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per meter
q  
 kg/m
Lmax
mm
Lcmax
mm
15 *03C 4.7625 2.48 2.38 1.62 6.10 6.90 4.30 0.60 1.80/409 2.0 0.08

*Bush chain:d1 in the table indicates the external diameter of the bush

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Samples:
US$ 3/Meter
1 Meter(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

Can transmission chains be used in construction or heavy equipment?

Yes, transmission chains are commonly used in construction and heavy equipment due to their durability and ability to handle high loads. Here’s a detailed answer to the question:

Construction and heavy equipment, such as excavators, bulldozers, cranes, and loaders, often rely on transmission chains to transmit power and motion between different components. These chains are designed to withstand the demanding conditions and heavy loads encountered in construction and earthmoving applications.

The primary advantages of using transmission chains in construction and heavy equipment include:

1. Load Capacity: Transmission chains are engineered to handle heavy loads and provide reliable power transmission in equipment that requires substantial force. They are designed to withstand the extreme stresses and strains associated with lifting, pulling, and pushing heavy materials.

2. Durability: Construction and heavy equipment operate in challenging environments with debris, dust, vibrations, and harsh weather conditions. Transmission chains are built to be robust and resistant to wear, corrosion, and fatigue, ensuring reliable operation and long service life in these demanding settings.

3. Versatility: Transmission chains are available in various sizes, configurations, and materials, allowing them to be tailored to specific equipment requirements. This versatility enables manufacturers to select the most suitable chain for different applications, ensuring optimal performance and efficiency.

4. Power Transmission: Construction and heavy equipment often require high torque and precise power transmission. Transmission chains excel in transmitting power from the engine or motor to various moving parts, such as wheels, tracks, and lifting mechanisms, allowing the equipment to perform its intended functions effectively.

5. Easy Maintenance: Transmission chains typically have a straightforward design, making them relatively easy to maintain. Regular inspection, lubrication, and tension adjustment are essential to ensure proper functioning and extend the chain’s lifespan. Proper maintenance practices can help minimize downtime and reduce overall equipment maintenance costs.

It’s important to note that while transmission chains are widely used in construction and heavy equipment, the specific application and operating conditions should be taken into consideration when selecting the appropriate chain type, size, and material. Consulting the equipment manufacturer’s guidelines and recommendations is crucial to ensure optimal performance and safety.

transmission chain

Can transmission chains be used in conveyor systems?

Yes, transmission chains can be used in conveyor systems. Here’s a detailed answer to the question:

Conveyor systems are widely used in various industries for efficient material handling and transportation. Transmission chains are one of the key components used to drive and support the movement of conveyor belts or rollers.

Transmission chains offer several advantages in conveyor systems:

1. Power Transmission: Transmission chains are designed to transmit power effectively, allowing them to drive the movement of the conveyor belt or rollers. They can handle high loads and provide reliable power transfer, ensuring smooth and consistent operation of the conveyor system.

2. Versatility: Transmission chains are available in various sizes, types, and configurations, making them suitable for a wide range of conveyor applications. They can be customized to fit different conveyor system designs and requirements, including straight conveyors, curved conveyors, inclined conveyors, and more.

3. Durability: Transmission chains are built to withstand rigorous operating conditions in conveyor systems. They are made from high-quality materials such as steel, which offers excellent strength and durability. This ensures that the chains can withstand heavy loads, frequent starts and stops, and abrasive environments commonly encountered in conveyor applications.

4. Flexibility: Transmission chains allow for flexibility in conveyor system layout and configuration. They can accommodate different conveyor lengths, widths, and angles, enabling the system to adapt to space constraints and specific material handling needs. Additionally, they can be easily modified or extended as the conveyor system requirements evolve.

5. Low Maintenance: Transmission chains require regular maintenance to ensure optimal performance and longevity. However, compared to other types of power transmission systems, such as belts or gears, transmission chains generally have lower maintenance requirements. Proper lubrication, tensioning, and periodic inspections are essential to minimize wear and ensure reliable operation of the conveyor system.

Overall, transmission chains are a reliable and efficient solution for powering conveyor systems. They provide robust power transmission, versatility in system design, durability in demanding environments, flexibility in layout, and relatively low maintenance requirements. When properly selected and maintained, transmission chains can contribute to the smooth and efficient operation of conveyor systems in various industries.

transmission chain

What is a transmission chain and how does it work?

A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.

In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.

The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.

As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.

Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.

China Good quality Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture  China Good quality Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
editor by CX 2024-03-28

China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket

Product Description

SPROCKET  5/8” X 3/8”  10B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 16.0mm
Radius Width C 1.6mm
Tooth Width b1 9.0mm
Tooth Width B1 9.1mm
Tooth Width B2 25.5mm
Tooth Width B3 42.1mm
10B SERIES ROLLER CHAINS  
Pitch 15.875 mm
Internal Width 9.65 mm
Roller Diameter 10.16 mm

 

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D3 A
8 47.0 41.48 25 10 25 25 12 40 25 12 55
9 52.6 46.42 30 10 25 30 12 40 30 12 55
10 57.5 51.37 35 10 25 35 12 40 35 12 55
11 63.0 56.34 37 12 30 39 14 40 39 16 55
12 68.0 61.34 42 12 30 44 14 40 44 16 55
13 73.0 66.32 47 12 30 49 14 40 49 16 55
14 78.0 71.34 52 12 30 54 14 40 54 16 55
15 83.0 76.36 57 12 30 59 14 40 59 16 55
16 88.0 81.37 60 12 30 64 16 45 64 16 60
17 93.0 86.39 60 12 30 69 16 45 69 16 60
18 98.3 91.42 70 14 30 74 16 45 74 16 60
19 103.3 96.45 70 14 30 79 16 45 79 16 60
20 108.4 101.49 75 14 30 84 16 45 84 16 60
21 113.4 106.52 75 16 30 85 16 45 85 20 60
22 118.0 111.55 80 16 30 90 16 45 90 20 60
23 123.5 116.58 80 16 30 95 16 45 95 20 60
24 128.3 121.62 80 16 30 100 16 45 100 20 60
25 134.0 126.66 80 16 30 105 16 45 105 20 60
26 139.0 131.70 85 20 35 110 20 45 110 20 60
27 144.0 136.75 85 20 35 110 20 45 110 20 60
28 148.7 141.78 90 20 35 115 20 45 115 20 60
29 153.8 146.83 90 20 35 115 20 45 115 20 60
30 158.8 151.87 90 20 35 120 20 45 120 20 60
31 163.9 156.92 95 20 35 120 20 45 120 20 60
32 168.9 161.95 95 20 35 120 20 45 120 20 60
33 174.5 167.00 95 20 35 120 20 45 120 20 60
34 179.0 172.05 95 20 35 120 20 45 120 20 60
35 184.1 177.10 95 20 35 120 20 45 120 20 60
36 189.1 182.15 100 20 35 120 20 45 120 25 60
37 194.2 187.20 100 20 35 120 20 45 120 25 60
38 199.2 192.24 100 20 35 120 20 45 120 25 60
39 204.2 197.29 100 20 35 120 20 45 120 25 60
40 209.3 202.34 100 20 35 120 20 45 120 25 60
41 214.8 207.38 *100 20 40 120 20 50 *130 25 60
42 2,199 212.43 *100 20 40 120 20 50 *130 25 60
43 224.9 217.48 *100 20 40 120 20 50 *130 25 60
44 230.0 222.53 *100 20 40 120 20 50 *130 25 60
45 235.0 227.58 *100 20 40 *120 20 50 *130 25 60
46 240.1 232.63 *100 20 40 *120 20 50 *130 25 60
47 245.1 237.68 *100 20 40 *120 20 50 *130 25 60
48 250.2 242.73 *100 20 40 *120 20 50 *130 25 60
49 255.2 247.78 *100 20 40 *120 20 50 *130 25 60
50 260.3 252.82 *100 20 40 *120 20 50 *130 25 60
51 265.3 257.87 *100 20 40 *120 20 50 *130 25 60
52 270.4 262.92 *100 20 40 *120 20 50 *130 25 60
53 275.4 267.97 *100 20 40 *120 20 50 *130 25 60
54 280.5 273.03 *100 20 40 *120 20 50 *130 25 60
55 285.5 278.08 *100 20 40 *120 20 50 *130 25 60
56 290.6 283.13 *100 20 40 *120 20 50 *130 25 60
57 296.0 288.18 *100 20 40 *120 20 50 *130 25 60
58 300.7 293.23 *100 20 43 *120 20 57 *130 25 64
59 305.7 298.28 *100 20 43 *120 20 57 *130 25 64
60 310.8 303.33 *100 20 43 *120 20 57 *130 25 64
62 321.4 313.43 *100 20 43 *120 20 57 *130 25 64
64 331.5 323.53 *100 20 43 *120 20 57 *130 25 67
65 336.5 328.58 *100 20 43 *120 20 57 *130 25 67
66 341.6 333.64 *100 20 43 *120 20 57 *130 25 67
68 351.7 343.74 *100 20 43 *120 20 57 *130 25 67
70 361.8 353.84 *100 20 43 *120 20 57 *130 25 67
72 371.9 363.94 *100 20 43 *120 20 57 *130 25 67
75 387.1 379.10 *100 20 43 *120 20 57 *130 25 67
76 392.1 384.15 *100 20 43 *120 20 57 *130 25 67
78 402.2 394.25 *100 20 43 *120 20 57 *130 25 67
80 412.3 404.36 *100 20 43 *130 20 57 *130 25 67
85 437.6 429.62 *100 20 50 *130 20 58 *130 25 67
90 462.8 454.88 *100 20 50 *130 20 58 *130 25 67
95 488.5 480.14 *100 20 50 *130 20 58 *130 25 67
100 513.4 505.40 *100 20 50 *130 20 58 *130 25 67
110 563.9 555.92 *100 20 50 *130 20 58 *130 25 67
114 584.1 576.13 *100 20 50 *130 20 58 *130 25 67
120 614.4 606.45 *100 20 50 *130 20 58 *130 25 67
125 639.7 631.51 *100 20 50 *130 20 58 *130 25 67

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain  spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard, Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear, Cut Gear
Toothed Portion Shape: Spur Gear
Material: 1045, Stainless Steel
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

  • Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
  • Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
  • Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
  • Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
  • Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
  • Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

  • Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
  • Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
  • Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
  • Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
  • Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
  • Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
  • High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

  • Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
  • Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
  • Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
  • Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
  • Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Calculating Gear Ratio for a wheel sprocket Setup

In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:

Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel

For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:

Gear Ratio = 20 ÷ 60 = 1/3

The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.

It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.

The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.

China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket  China Custom Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket
editor by CX 2024-02-11

China supplier OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain

Product Description

 

Products Collection

 

 

 

 

Product Description

Our CVT chains offer a multitude of advantages, which can be used in a wide range of applications.
It is made from high-quality materials, ensuring durability and long service life. Quality assurance gives you a competitive edge in the market. 
This chain allows for smooth and efficient power transmission, reducing energy loss and increasing the overall efficiency of your machinery, operating with less noise and vibration compared to conventional chains.

 

FAQ

Question 1: Are you a Manufacturer or a Trading Company?
Answer:
We are a 100% chain manufacturer with 23 years of experience
Question 2: What should I provide to get a quotation?
Answer:
1. Type of the chain (with photos if available)
2. Pitch of the chain
3. Width of the chain
4. Length and quantity of the chain
5. Other specific requirements
Question 3: How long is your manufacturing and delivery time?
Answer: 
Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination.
Question 4: How long is your guaranteed time?
Answer: 
We offer a three-year guarantee if you purchase chains and matched sprockets together.
If you need chains only, a one-year guarantee can also be confirmed.
Question 5: Trade terms and Payment terms?
Answer:
We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform.

 

Company Profile

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Structure: CVT
Samples:
US$ 200/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

How does the weight of a transmission chain impact its installation and operation?

The weight of a transmission chain plays a significant role in its installation and operation. Here’s a detailed answer to the question:

1. Installation Process: The weight of a transmission chain can affect the ease and complexity of the installation process. Heavier chains may require additional manpower or equipment to lift and position them accurately. Installers need to consider the weight of the chain during handling and ensure proper safety measures are in place to prevent injuries or accidents.

2. System Design: The weight of the chain is a crucial factor in the overall design of the transmission system. It influences the selection of other components such as sprockets, bearings, and shafts. The system needs to be designed to handle the weight of the chain and transmit power effectively without excessive strain or wear.

3. Power Transmission Efficiency: The weight of the chain affects the overall mass of the system. Excessive weight can increase inertia and result in higher energy requirements for acceleration and deceleration. This can impact the efficiency of power transmission and result in increased energy consumption. It is important to strike a balance between chain weight and system performance to optimize energy efficiency.

4. Load Capacity: The weight of the chain is directly related to its load-carrying capacity. Heavier chains are typically designed to handle higher loads and transmit greater amounts of power. It is essential to choose a chain with an appropriate weight and load capacity that matches the requirements of the application to ensure safe and reliable operation.

5. Wear and Fatigue: The weight of the chain can contribute to wear and fatigue over time. Excessive weight or overloading can accelerate the wear process, leading to premature failure of the chain. Proper maintenance, lubrication, and regular inspection are necessary to mitigate the effects of wear and ensure the longevity of the chain.

6. Noise and Vibration: The weight of the chain can influence the noise and vibration levels during operation. Heavier chains may generate more noise and vibration, especially at higher speeds. Proper tensioning, alignment, and lubrication help minimize these effects and maintain smooth and quiet operation.

When considering the weight of a transmission chain, it is essential to balance factors such as installation requirements, system design, power transmission efficiency, load capacity, wear and fatigue, and noise and vibration levels. Selecting the right chain weight for the specific application ensures optimal performance, longevity, and overall system reliability.

transmission chain

What are the advantages of using a lubrication-free transmission chain?

Using a lubrication-free transmission chain offers several benefits. Here’s a detailed answer to the question:

1. Maintenance-free Operation: Lubrication-free transmission chains eliminate the need for regular lubrication and maintenance. This saves time, reduces maintenance costs, and minimizes downtime associated with lubrication tasks.

2. Clean and Environmentally Friendly: Lubrication-free chains operate without the need for external lubricants, which eliminates the risk of oil or grease contamination in the surrounding environment. This is particularly advantageous in applications where cleanliness is crucial, such as in food processing, pharmaceutical, or cleanroom environments.

3. Reduced Friction and Wear: Lubrication-free chains are designed with self-lubricating materials or coatings that offer low friction and excellent wear resistance. These chains are specifically engineered to provide long-lasting performance without the need for external lubrication. The reduced friction and wear contribute to extended chain life and improved efficiency.

4. Enhanced Reliability: Lubrication-free transmission chains provide consistent and reliable performance, as they are not dependent on external lubrication that can deteriorate or deplete over time. They are designed to withstand various operating conditions and maintain their performance even in the absence of lubrication.

5. Wide Range of Applications: Lubrication-free transmission chains are suitable for a wide range of applications across different industries. They are commonly used in industries such as food and beverage, packaging, medical equipment, textile, and electronics, where lubrication may not be feasible or desirable.

6. Improved Cleanliness and Safety: Lubrication-free chains contribute to a cleaner working environment by eliminating the risk of oil or grease leaks. This enhances workplace safety, reduces the potential for slip hazards, and ensures compliance with stringent cleanliness standards.

It’s important to note that lubrication-free chains are designed and manufactured using specialized materials and coatings to provide the necessary self-lubricating properties. It’s essential to choose the appropriate lubrication-free chain based on the specific application requirements and operating conditions.

transmission chain

What materials are commonly used in manufacturing transmission chains?

Transmission chains are manufactured using various materials, each offering different properties and advantages. The choice of material depends on the specific application requirements, including load capacity, wear resistance, and environmental conditions. Here are some commonly used materials in the manufacturing of transmission chains:

  • Carbon Steel: Carbon steel is a popular choice for transmission chains due to its excellent strength, durability, and affordability. It provides good wear resistance and can handle moderate loads.
  • Stainless Steel: Stainless steel chains are highly resistant to corrosion and offer superior durability in challenging environments. They are commonly used in industries where cleanliness and hygiene are critical, such as food processing and pharmaceuticals.
  • Alloy Steel: Alloy steel chains are alloyed with various elements to enhance their mechanical properties. They offer higher strength, increased wear resistance, and improved fatigue resistance compared to carbon steel chains.
  • Plastic: Plastic chains are lightweight, corrosion-resistant, and offer excellent chemical resistance. They are often used in applications where noise reduction, low friction, or non-magnetic properties are required.
  • Non-metallic Composites: Non-metallic composite chains are made from materials such as fiberglass, carbon fiber, or Kevlar. These chains offer high strength-to-weight ratios, exceptional chemical resistance, and low friction characteristics.

It’s important to select the appropriate chain material based on the specific operating conditions and requirements of the application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when choosing the material for a transmission chain.

China supplier OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain  China supplier OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain
editor by CX 2024-02-08

China best Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture

Product Description

A Series Short pitch Precision Simplex Roller Chains & Bush Chains

ISO/ANSI/ DIN
Chain No.
China
Chain No.
Pitch
P
mm
Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
 Plate  thickness

Tmax
 mm

Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per meter
q  
 kg/m
Lmax
mm
Lcmax
mm
15 *03C 4.7625 2.48 2.38 1.62 6.10 6.90 4.30 0.60 1.80/409 2.0 0.08

*Bush chain:d1 in the table indicates the external diameter of the bush

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

 

 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
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transmission chain

How does the choice of chain attachment affect the functionality of a transmission chain?

The choice of chain attachment plays a critical role in the functionality and performance of a transmission chain. Here’s a detailed answer to the question:

1. Load Capacity: Different chain attachments are designed to handle specific types and amounts of loads. The selection of the appropriate attachment is crucial to ensure that the transmission chain can safely and efficiently carry the intended load. The type of attachment, such as extended pins, cleats, or slats, can determine the chain’s ability to handle heavy or irregular loads.

2. Application Compatibility: The choice of chain attachment should align with the specific application requirements. Different industries and applications may require specialized attachments that are designed to address particular challenges or provide specific functionalities. For example, attachments used in conveying systems may include rollers, flights, or grippers to facilitate smooth material transfer.

3. Alignment and Tracking: Certain chain attachments, such as guide rails or track systems, help to ensure proper alignment and tracking of the transmission chain. These attachments minimize the risk of chain derailment or misalignment, which can lead to operational issues and reduced efficiency.

4. Positioning and Orientation: Some applications require precise positioning or orientation of objects or components. Chain attachments, such as indexing pins or brackets, are designed to facilitate accurate positioning or rotation of objects along the chain’s path. These attachments contribute to the reliable and precise operation of the transmission chain.

5. Material Handling: In material handling applications, chain attachments are often used to secure or hold items during transport. Attachments like hooks, clamps, or brackets enable the secure attachment of objects to the chain, preventing slippage or displacement during movement. This ensures safe and efficient material handling operations.

6. Specialized Functions: Chain attachments can provide additional functions based on specific application requirements. For example, attachments such as sensors, RFID tags, or lubrication reservoirs can be integrated into the chain design to enable monitoring, tracking, or lubrication functions. These specialized attachments enhance the overall functionality and performance of the transmission chain.

It’s important to select the appropriate chain attachment based on the specific application needs, load requirements, and desired functionality. Consulting with industry experts or chain manufacturers can help in determining the most suitable attachment options for optimal transmission chain performance.

transmission chain

How does the choice of lubricant impact the performance of a transmission chain?

The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.

2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.

3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.

4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.

5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.

6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.

7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.

8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.

It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.

transmission chain

What is a transmission chain and how does it work?

A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.

In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.

The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.

As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.

Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.

China best Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture  China best Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
editor by CX 2024-01-11

China supplier Escalator Double Row Drive Chain 16A-2/16b-2 Escalator Handrail Belt Drive Chain

Product Description

Product Description

Escalator Double Row Drive Chain 16A-2/16b-2 Escalator Handrail Belt Drive Chain

Product Name Brand Type Applicable
Escalator drive chain General 16A-2/16B-2 General

Company Profile

Certifications

FAQ

1. How to order ?
Please contact our sales manager, you will get better price and delivery, with warranty and after-sales services. 

2. What about the quality of your products ?
Only quality and original parts supplied by FUJI, each piece spare parts and lift from us  have reliable warranty . 

3. How about the price of products ?
Based on our bulk stock of products, we quoted with factory and reasonable price in the market. 

4. When you deliver products ?
There are over 8000 series of products available in stock, and work with DHL, FEDEX, TNT, airline , sea delivery with discount freight, will ensure you receive the goods within shortest time. 

5. What about payment way ?
Payment we accept TT,  Pay pal,online-payment,L/C,DP, Western Union.

6. Does the product or package support customization?
Support product or package OEM.

7. What is the product warranty period? How to carry out after-sales service of the product?
All of our products are guaranteed for 1 year; we have an after-sales technical team of more than 10 people, serving you 24 hours a day.

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After-sales Service: Online Technical Support
Warranty: 1 Year
Suitable for: Elevator
Product Name: Escalator Belt Drive Chain
Brand: General
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drive chain

Can a drive chain be used in a glass or ceramics manufacturing application?

Yes, a drive chain can be used in glass or ceramics manufacturing applications where reliable and efficient power transmission is required. Here is a detailed explanation:

In glass or ceramics manufacturing, various types of equipment and machinery are utilized for processes such as mixing, molding, shaping, drying, and firing. Drive chains offer several advantages in these applications:

  • High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for handling heavy loads and transmitting power in glass or ceramics manufacturing equipment. They can effectively transmit power to drive mechanisms involved in mixing blades, conveyor systems, kilns, and other equipment.
  • Precision Power Transmission: Drive chains provide precise power transmission, ensuring accurate and synchronized movement of the machinery and equipment in glass or ceramics manufacturing. This allows for reliable and efficient production processes, precise positioning, and synchronized operation of the various components.
  • Robustness and Durability: Glass or ceramics manufacturing environments can be demanding, with high temperatures, abrasive materials, and heavy-duty operations. Drive chains are designed to withstand these harsh conditions, providing durability, resistance to wear, and long service life, even in high-demand applications.
  • Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring the machinery and equipment used in glass or ceramics manufacturing. They can be easily integrated into different types of conveyors, mixers, kilns, and other equipment, allowing for smooth and efficient material flow and process control.
  • Compatibility with Auxiliary Components: Drive chains can be easily combined with auxiliary components commonly used in glass or ceramics manufacturing, such as tensioners, guides, sprockets, and bearings. This ensures reliable and efficient power transmission throughout the entire system and facilitates easy maintenance and replacement when necessary.
  • Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in glass or ceramics manufacturing applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.

It is important to consider the specific requirements of the glass or ceramics manufacturing application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.

Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in glass or ceramics manufacturing applications.

By utilizing drive chains in glass or ceramics manufacturing, operators can benefit from high load capacity, precise power transmission, durability, adaptability, and cost-effectiveness, contributing to efficient and reliable manufacturing processes.

drive chain

Can a drive chain be used in a printing or paper industry application?

Yes, a drive chain can be used in various applications within the printing and paper industry. Here is a detailed explanation:

The printing and paper industry requires reliable and precise power transmission solutions to operate machinery for tasks such as printing, cutting, folding, and conveying. Drive chains offer several advantages in these applications:

  • Precision and Accuracy: Drive chains provide accurate and repeatable power transmission, ensuring precise movement and control required in printing and paper industry applications.
  • High Load Capacity: Drive chains have high load-carrying capacity, making them suitable for conveying heavy rolls of paper, moving printing plates, or driving cutting and folding mechanisms.
  • Compact Design: Drive chains have a compact design, allowing them to fit in tight spaces and transmit power efficiently in confined areas commonly found in printing and paper machinery.
  • Reliability and Durability: Drive chains are known for their reliability and durability. They can withstand continuous operation, shock loads, and varying environmental conditions typically encountered in the printing and paper industry.
  • Customization and Adaptability: Drive chains offer flexibility and customization options to meet the specific needs of different printing and paper applications. They can be tailored in terms of size, pitch, attachments, and materials to accommodate various requirements.
  • Compatibility with Ancillary Devices: Drive chains can be easily integrated with other components commonly used in the printing and paper industry, such as tensioners, guides, sprockets, and bearings, to ensure optimal performance and reliability.

It is important to select the appropriate drive chain type, size, and material based on the specific requirements of the printing and paper application. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.

By leveraging the advantages of drive chains, the printing and paper industry can achieve efficient and reliable power transmission, enabling smooth operation and high-quality production.

drive chain

How does a drive chain differ from a timing belt?

A drive chain and a timing belt are both components used in power transmission, but they differ in their construction, operation, and application. Here are the key differences between a drive chain and a timing belt:

  • Construction: A drive chain consists of interconnected links or rollers, typically made of steel, that form a flexible mechanism. In contrast, a timing belt is a toothed belt made of a reinforced rubber material with teeth on the inner surface.
  • Power Transmission: Drive chains are commonly used for transmitting power in applications where flexibility and high-load capacity are required, such as in vehicles, machinery, and industrial equipment. Timing belts, on the other hand, are primarily used for precise synchronization of engine components, such as camshafts and crankshafts, in internal combustion engines.
  • Motion and Operation: Drive chains transfer power through rotational motion. The engagement of the chain links with sprockets allows for the transfer of rotational force. Timing belts, on the other hand, rely on the meshing of teeth on the belt with grooves or pulleys to ensure precise timing and synchronization of the engine’s internal components.
  • Maintenance and Tension: Drive chains require periodic lubrication and tension adjustment to ensure proper operation and minimize wear. Timing belts, on the other hand, are typically maintenance-free and do not require lubrication or frequent tension adjustments.
  • Noise and Vibration: Drive chains, especially roller chains, can generate more noise and vibration during operation compared to timing belts, which are designed to operate with reduced noise and vibration.
  • Replacement: In case of damage or wear, drive chains can be repaired by replacing individual links or sections. Timing belts, on the other hand, usually require complete replacement as they are not easily repairable.

Ultimately, the choice between a drive chain and a timing belt depends on the specific application requirements, such as the need for power transmission, precision timing, load capacity, maintenance preferences, and operational conditions.

China supplier Escalator Double Row Drive Chain 16A-2/16b-2 Escalator Handrail Belt Drive Chain  China supplier Escalator Double Row Drive Chain 16A-2/16b-2 Escalator Handrail Belt Drive Chain
editor by CX 2024-01-08

China wholesaler Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture

Product Description

A Series Short pitch Precision Simplex Roller Chains & Bush Chains

ISO/ANSI/ DIN
Chain No.
China
Chain No.
Pitch
P
mm
Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
 Plate  thickness

Tmax
 mm

Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per meter
q  
 kg/m
Lmax
mm
Lcmax
mm
15 *03C 4.7625 2.48 2.38 1.62 6.10 6.90 4.30 0.60 1.80/409 2.0 0.08

*Bush chain:d1 in the table indicates the external diameter of the bush

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

 

 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
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transmission chain

Can transmission chains be used in cleanroom or food processing environments?

Yes, transmission chains can be used in cleanroom or food processing environments, but certain considerations need to be taken into account to ensure compliance with hygiene and cleanliness standards. Here’s a detailed answer to the question:

In cleanroom or food processing environments, maintaining strict hygiene and preventing contamination is crucial. Transmission chains used in such environments must meet specific requirements to ensure safe and sanitary operations. Here are some key considerations:

1. Material Selection: Transmission chains used in cleanroom or food processing environments should be made from materials that are resistant to corrosion, chemicals, and food residues. Stainless steel chains are commonly preferred due to their excellent corrosion resistance and hygienic properties.

2. Design: The design of the transmission chain should minimize crevices, dead spaces, and other areas where contaminants can accumulate. Smooth surfaces and rounded edges are preferred to facilitate easy cleaning and prevent the buildup of debris.

3. Lubrication: In cleanroom or food processing environments, it is essential to use food-grade lubricants or self-lubricating chains that do not contaminate the products or the surrounding environment. These lubricants should be suitable for incidental food contact and meet relevant food safety standards.

4. Cleaning and Maintenance: Regular cleaning and maintenance procedures should be established to keep the transmission chains clean and free from contaminants. This may involve using approved cleaning agents and following proper cleaning protocols to ensure effective removal of any residues or contaminants.

5. Compliance with Regulations: Cleanroom and food processing environments are subject to specific regulations and standards, such as FDA regulations, HACCP principles, or GMP guidelines. It is essential to ensure that the transmission chains used comply with these regulations and meet the necessary certifications or approvals.

By selecting transmission chains specifically designed for cleanroom or food processing applications and following proper cleaning and maintenance procedures, it is possible to use transmission chains in these environments without compromising hygiene and safety. Working closely with suppliers or manufacturers experienced in providing solutions for cleanroom or food processing applications can help ensure the right chain selection and adherence to the required standards.

transmission chain

How does the choice of lubricant impact the performance of a transmission chain?

The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.

2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.

3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.

4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.

5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.

6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.

7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.

8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.

It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.

transmission chain

What is a transmission chain and how does it work?

A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.

In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.

The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.

As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.

Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.

China wholesaler Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture  China wholesaler Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
editor by CX 2023-12-21

China manufacturer OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain

Product Description

 

Products Collection

 

 

 

 

Product Description

Our CVT chains offer a multitude of advantages, which can be used in a wide range of applications.
It is made from high-quality materials, ensuring durability and long service life. Quality assurance gives you a competitive edge in the market. 
This chain allows for smooth and efficient power transmission, reducing energy loss and increasing the overall efficiency of your machinery, operating with less noise and vibration compared to conventional chains.

 

FAQ

Question 1: Are you a Manufacturer or a Trading Company?
Answer:
We are a 100% chain manufacturer with 23 years of experience
Question 2: What should I provide to get a quotation?
Answer:
1. Type of the chain (with photos if available)
2. Pitch of the chain
3. Width of the chain
4. Length and quantity of the chain
5. Other specific requirements
Question 3: How long is your manufacturing and delivery time?
Answer: 
Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination.
Question 4: How long is your guaranteed time?
Answer: 
We offer a three-year guarantee if you purchase chains and matched sprockets together.
If you need chains only, a one-year guarantee can also be confirmed.
Question 5: Trade terms and Payment terms?
Answer:
We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform.

 

Company Profile

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Structure: CVT
Samples:
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Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

What are the benefits of using a maintenance-free transmission chain?

Using a maintenance-free transmission chain offers several advantages in terms of convenience, cost savings, and overall performance. Here’s a detailed explanation:

1. Reduced Maintenance Requirements: Maintenance-free transmission chains are designed to operate without the need for regular lubrication or additional maintenance tasks. This eliminates the time and effort typically associated with lubrication and inspection schedules, reducing overall maintenance requirements and associated costs.

2. Increased Operational Efficiency: Maintenance-free chains often incorporate specialized self-lubricating materials or coatings that provide excellent lubrication properties over an extended period. This helps to reduce friction, wear, and power losses, resulting in improved operational efficiency. The reduced friction also contributes to lower energy consumption and increased power transmission efficiency.

3. Extended Chain Life: Maintenance-free transmission chains are engineered to have a longer service life compared to traditional lubricated chains. The use of self-lubricating materials or coatings helps to minimize wear, corrosion, and elongation, ensuring the chain remains in optimal condition for an extended period. This leads to reduced downtime, fewer chain replacements, and lower replacement costs.

4. Clean and Environmentally Friendly: Maintenance-free chains do not require external lubrication, which means there is no need for oil or grease application. This results in a cleaner and more environmentally friendly working environment, as there is no risk of oil contamination or leakage. Additionally, maintenance-free chains often generate less noise due to reduced friction, contributing to a quieter working environment.

5. Application Versatility: Maintenance-free transmission chains are available in various types and sizes, making them suitable for a wide range of applications. They can be used in industries such as packaging, food processing, automotive, material handling, and many others where reliability, cleanliness, and reduced maintenance are essential.

It’s important to note that while maintenance-free transmission chains offer numerous benefits, they may not be suitable for all applications. Factors such as load capacity, operating conditions, and environmental factors should be considered when determining the appropriate chain type. Consulting with chain manufacturers or industry experts will ensure the selection of a maintenance-free transmission chain that best meets the specific application requirements.

transmission chain

How does the speed of rotation affect the choice of transmission chain?

The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:

1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.

2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.

3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.

4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.

5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.

When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.

transmission chain

Can transmission chains be used in corrosive environments?

Transmission chains can be used in corrosive environments, but the choice of materials and proper maintenance are crucial to ensure their performance and longevity. Here’s a detailed explanation:

1. Material Selection: When operating in corrosive environments, it is important to select transmission chains made from corrosion-resistant materials. Stainless steel chains are commonly used due to their excellent resistance to rust and corrosion. They are capable of withstanding exposure to moisture, chemicals, and other corrosive agents.

2. Coatings and Treatments: Applying specialized coatings or treatments to the transmission chains can provide an extra layer of protection against corrosion. These coatings, such as zinc plating or epoxy coatings, create a barrier between the chain and the corrosive environment, reducing the risk of degradation.

3. Sealed or Enclosed Design: In some cases, using transmission chains with sealed or enclosed designs can help prevent contaminants, including corrosive substances, from entering the chain assembly. This can prolong the chain’s life and maintain its performance in corrosive environments.

4. Proper Lubrication: Adequate lubrication is crucial for maintaining the performance and preventing corrosion in transmission chains. Lubricants with anti-corrosive properties should be used to provide a protective film on the chain’s surfaces, reducing friction and preventing the corrosive agents from reaching the chain’s metal components.

5. Regular Inspection and Cleaning: Regular inspection and cleaning of the transmission chains are necessary in corrosive environments. This helps detect any signs of corrosion or damage early on, allowing for timely maintenance or replacement. Cleaning the chains with appropriate cleaning agents can help remove any corrosive residues and prolong their lifespan.

It is important to consult with the chain manufacturer or a knowledgeable expert to determine the most suitable chain and maintenance practices for specific corrosive environments. By selecting the right materials, applying protective coatings, ensuring proper lubrication, and conducting regular maintenance, transmission chains can be effectively used in corrosive environments while maintaining their performance and durability.

China manufacturer OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain  China manufacturer OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain
editor by CX 2023-11-27

China Best Sales Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture

Product Description

A Series Short pitch Precision Simplex Roller Chains & Bush Chains

ISO/ANSI/ DIN
Chain No.
China
Chain No.
Pitch
P
mm
Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
 Plate  thickness

Tmax
 mm

Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per meter
q  
 kg/m
Lmax
mm
Lcmax
mm
15 *03C 4.7625 2.48 2.38 1.62 6.10 6.90 4.30 0.60 1.80/409 2.0 0.08

*Bush chain:d1 in the table indicates the external diameter of the bush

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

 

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
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transmission chain

Can transmission chains be used in cleanroom or food processing environments?

Yes, transmission chains can be used in cleanroom or food processing environments, but certain considerations need to be taken into account to ensure compliance with hygiene and cleanliness standards. Here’s a detailed answer to the question:

In cleanroom or food processing environments, maintaining strict hygiene and preventing contamination is crucial. Transmission chains used in such environments must meet specific requirements to ensure safe and sanitary operations. Here are some key considerations:

1. Material Selection: Transmission chains used in cleanroom or food processing environments should be made from materials that are resistant to corrosion, chemicals, and food residues. Stainless steel chains are commonly preferred due to their excellent corrosion resistance and hygienic properties.

2. Design: The design of the transmission chain should minimize crevices, dead spaces, and other areas where contaminants can accumulate. Smooth surfaces and rounded edges are preferred to facilitate easy cleaning and prevent the buildup of debris.

3. Lubrication: In cleanroom or food processing environments, it is essential to use food-grade lubricants or self-lubricating chains that do not contaminate the products or the surrounding environment. These lubricants should be suitable for incidental food contact and meet relevant food safety standards.

4. Cleaning and Maintenance: Regular cleaning and maintenance procedures should be established to keep the transmission chains clean and free from contaminants. This may involve using approved cleaning agents and following proper cleaning protocols to ensure effective removal of any residues or contaminants.

5. Compliance with Regulations: Cleanroom and food processing environments are subject to specific regulations and standards, such as FDA regulations, HACCP principles, or GMP guidelines. It is essential to ensure that the transmission chains used comply with these regulations and meet the necessary certifications or approvals.

By selecting transmission chains specifically designed for cleanroom or food processing applications and following proper cleaning and maintenance procedures, it is possible to use transmission chains in these environments without compromising hygiene and safety. Working closely with suppliers or manufacturers experienced in providing solutions for cleanroom or food processing applications can help ensure the right chain selection and adherence to the required standards.

transmission chain

What are the advantages of using a self-cleaning transmission chain?

Using a self-cleaning transmission chain offers several benefits, which are outlined in detail below:

1. Improved Performance: Self-cleaning transmission chains are designed to effectively remove debris, dirt, and contaminants that can accumulate on the chain during operation. By keeping the chain clean, it helps maintain optimal performance and prevents the build-up of debris that can affect the chain’s movement, engagement with sprockets, and overall efficiency.

2. Reduced Maintenance: With a self-cleaning transmission chain, the need for frequent manual cleaning and maintenance is significantly reduced. The chain’s design includes features such as special-shaped plates, curved sidebars, or additional components that actively prevent debris from sticking to the chain or entering its critical areas. This reduces the time and effort required for cleaning and maintenance tasks, resulting in cost savings and improved productivity.

3. Extended Chain Life: The self-cleaning mechanism of these chains helps to prolong their lifespan. By effectively removing debris and preventing the build-up of contaminants, the chain experiences less wear and tear. This leads to reduced chain elongation, minimized internal friction, and decreased risk of premature failure. As a result, the chain’s overall durability and longevity are improved.

4. Enhanced Reliability: Self-cleaning transmission chains contribute to enhanced reliability and consistent performance. The absence of debris build-up ensures smooth engagement with sprockets, preventing chain slippage, jamming, or sudden disruptions in power transmission. The reliable operation of the chain translates to improved uptime, reduced downtime, and increased overall system efficiency.

5. Suitable for Challenging Environments: Industries and applications that operate in environments with high levels of dust, dirt, or other particulate matter benefit greatly from self-cleaning transmission chains. They are commonly used in industries such as agriculture, construction, mining, and material handling, where exposure to challenging environments is prevalent. The self-cleaning feature helps to maintain chain performance and reliability even in these harsh conditions.

It’s important to note that while self-cleaning transmission chains offer significant advantages, regular inspection and maintenance are still necessary to ensure their optimal performance. Monitoring the chain’s condition, applying appropriate lubrication, and addressing any signs of wear or damage are essential for maximizing the benefits of self-cleaning transmission chains and ensuring their long-term reliability.

transmission chain

How do roller chains differ from other types of transmission chains?

Roller chains, also known as roller link chains, are a commonly used type of transmission chain that distinguishes itself from other chains in several ways:

  • Design: Roller chains consist of inner and outer plates, pins, bushings, and rollers. The rollers, which are free to rotate, help reduce friction and wear, resulting in smoother and more efficient power transmission.
  • Wide Application: Roller chains are versatile and widely used in various industries, including automotive, industrial machinery, agricultural equipment, and conveyor systems.
  • High Load Capacity: Roller chains are designed to withstand high loads and offer excellent tensile strength, making them suitable for applications that require heavy-duty performance.
  • Efficiency: Roller chains are known for their high efficiency in transmitting power. The roller design minimizes friction, resulting in less energy loss and improved overall efficiency.
  • Cost-Effectiveness: Roller chains are relatively cost-effective compared to some other specialized transmission chains, making them a popular choice in many applications.

While roller chains have their advantages, it’s important to note that different types of transmission chains may be more suitable for specific applications. Factors such as load capacity, speed, noise level, and environmental conditions should be considered when selecting the appropriate transmission chain for a particular application.

China Best Sales Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture  China Best Sales Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
editor by CX 2023-11-13